Mu gukora ibinyabiziga bigezweho, ubwiza bwo gusudira bwihuse ntibugaragaza gusa ubwizerwe bwibigize; bigira uruhare runini muburyo bwumutekano wibinyabiziga, gukora neza, hamwe nigihe kirekire -. Kubera iyo mpamvu, gusudira byihuse byabaye inzira ikomeye muri sisitemu yo gukora ibinyabiziga. Ibi bigaragarira cyane cyane mumubiri - muburyo bwa - byubatswe byera, inteko za chassis, hamwe nogukora amashanyarazi ya batiri yimodoka, aho umubare munini wimbuto, sitidiyo, hamwe nibindi bifunga imigozi bigomba gusudirwa neza kumashanyarazi ashyushye - byashyizweho kashe, ibyuma bya galvanis, cyangwa ibyuma bikomeye -. Ibi bikoresho mubisanzwe byerekana imbaraga zubukanishi cyangwa hejuru yubuso bwihariye, bushyira hejuru cyane kubikorwa byo gusudira.
Mubisanzwe bisanzwe - inshuro cyangwa imbaraga - sisitemu yo gusudira inshuro nyinshi, imbogamizi nyinshi zigaragara mugihe zitunganijwe neza cyangwa hejuru - ibikoresho byimbaraga. Kuberako ubushyuhe bwinjiza igihe kirekire ni kirekire kandi igihe cyo kuzamuka kigenda gahoro, gukwirakwiza ubushyuhe ntabwo kwibanda cyane kubigenewe gusudira. Nkigisubizo, abayikora barashobora guhura nubusembwa nko gutwika urupapuro - binyuze, guhindagurika kwaho, cyangwa kwangirika kumutwe biterwa nubushyuhe bukabije nigitutu. Imbaraga zo gusudira zidahuye zishobora nanone kongera igipimo cyakazi, guhagarika umusaruro, kandi amaherezo biganisha kumafaranga menshi yo gukora.
Hamwe nogukoresha kwinshi kwambere - ibyuma byinganda munganda zitwara ibinyabiziga hamwe nubwiyongere bukenewe bwubwiza buhoraho,Gusohora ubushobozi bwa CD (CD) Weldersbyahindutse igisubizo cyingenzi cyo gusudira byihuse. Millisecond yabo - urwego rwo gusohora ingufu hamwe nibisobanuro nyabyo byo kugenzura ubushyuhe byatumye abantu benshi bakwirakwizwa mumirongo ikora ibinyabiziga ku isi.
Iyi ngingo irerekana incamake yuburyo bukuru bukoreshwa, ibyiza bya tekiniki, hamwe no guhitamo kubitekerezoUbushobozi bwo gusudiramu gukora amamodoka, gutanga ubuyobozi bufatika kubashakashatsi nabategura umusaruro basuzuma ibikoresho byo gusudira.
Ubudodo bwa Producer ya Capacitor niki kandi ni ukubera iki bikwiriye gusudira ibinyabiziga byihuta?
Ububiko bwa capacitor isohora projection welder ni sisitemu yo gusudira irwanya imbaraga zibika ingufu z'amashanyarazi muri capacator ikayirekura mugihe gito cyane kugirango irangize inzira yo gusudira. Ikintu gisobanura cyane ni ubushobozi bwo gutanga amashanyarazi maremare cyane muri milisegonda, bigatuma ubushyuhe bwibanda neza neza ahantu hasudutse kugirango nugget ihamye ishobora gushingwa vuba kandi ihoraho munsi yumuvuduko wa electrode.
Ugereranije nuburyo busanzwe bwo gusudira, ubu buryo - igihe, uburebure - ingufu - uburyo bwo gusudira bwimbitse bugabanya cyane igihe cyose cyo gushyushya gikoreshwa kumurimo. Mugabanye ikwirakwizwa ryubushyuhe mubikoresho bikikije, bigabanya neza ubunini bwubushyuhe zone- zone yibasiwe, bigatuma ibikoresho fatizo bikomeza guhagarara neza nyuma yo gusudira. Ibi bituma CD projection yo gusudira ikwiranye cyane nubushyuhe - ibikoresho byoroshye nkibikoresho byo hejuru - ibyuma byimbaraga hamwe nimpapuro zometseho zikoreshwa cyane mubikorwa byimodoka bigezweho.
Ihame ryibanze ryakazi hamwe nibisanzwe bya tekiniki
Mugihe gikora, sisitemu ibanza kwishyuza ubushobozi bwimbere binyuze mumashanyarazi akosowe. Umuvuduko wa capacitori umaze kugera kurwego rwateganijwe, ingufu z'amashanyarazi zabitswe zirekurwa ako kanya iyo ikimenyetso cya trigger gikora. Uku gusohora kwihuse kwemerera umuyaga kunyura ahantu hasudutse muri milisegonda, bigatuma agace ka projection gashyuha vuba kandi bigakora nugget ihamye. Nugget noneho ihuzwa munsi ya electrode imbaraga kugirango ikore imashini ikomeye kandi yizewe.
Mu nganda zikoreshwa mu nganda, abasanzwe ba CD projection yo gusudira ikora murwego rukurikira rw'ibipimo bikurikira, bikunze gukoreshwa nk'agaciro gakoreshwa mugusuzuma imikorere y'ibikoresho:
Ibipimo bisanzwe bya tekiniki:
- Igihe cyo gusezerera:3-10 ms
- Impinga ya none:20-45 kA
- Ingufu imwe yo gusudira:500–5000 J
- Ubushyuhe - Kugabanuka kwa Zone:30% –70% ntoya kuruta gusudira bisanzwe
Kuberako amashanyarazi arekurwa mugihe gito cyane, ubushyuhe bwinshi bwabyaye buguma bwibanze kumurongo aho gukwirakwira mubintu fatizo. Ibi biranga bituma tekinoroji ikwiranye cyane nibikoresho byunvikana nubushyuhe bukabije, harimo ibyuma bishyushye - byashyizweho kashe, ibyuma bya galvanis, hamwe nimbaraga - ibikoresho byubaka.
Ibyingenzi bine byingenzi bya CD Projection Welders mu Gukora Imodoka
Muri sisitemu zigezweho zo gukora ibinyabiziga, gusudira kwa CD projection ikoreshwa cyane muburyo butandukanye bwo guteranya imiterere kandi byabaye ingirakamaro mumubiri - mu musaruro wera, guhimba chassis, no gukora ibinyabiziga bikoresha amashanyarazi. Mugihe urwego rwibintu rukomeza kwiyongera kandi ibihe byumusaruro bigenda biba bigufi, ihame ryimikorere nuburyo bwiza bwo gusudira bigenda byemerwa cyane mubabikora.
Ibice bikurikira bisobanura porogaramu enye zihagarariye zikunze kuboneka mubidukikije bitanga umusaruro.
Gusudira byihuta kuri Hot - Ibyuma byashyizweho kashe: Kurinda koroshya byaho no kurinda umutekano wubatswe
Ibyuma bishyushye - byashyizweho kashe nka PHS1500 cyangwa 22MnB5 bikoreshwa cyane mumutekano wibinyabiziga - ibice byingenzi kubera imbaraga zabo zikomeye, ubusanzwe ziva kuri1300 kugeza 1500 MPa. Ibi bikoresho bitezimbere cyane imikorere yimodoka; icyakora, nabo bumva cyane ubushyuhe bukabije. Niba ubushyuhe bumaze igihe bubaye mugihe cyo gusudira, impinduka ya metallurgjiya irashobora kubaho, bigatuma imbaraga zigabanuka cyangwa koroshya aho.
CD projection yo gusudira irangiza inzira yo gusohora hafiMilisegonda 3-8, kwemerera ubushyuhe kwibanda ahantu hateganijwe mugihe hagabanijwe ingaruka ziterwa nubushyuhe kubintu bikikije. Ubu buryo bwo gushyushya bugenzurwa bufasha kubungabunga imiterere yumwimerere yicyuma kandi bigabanya ibyago byo kwangirika kwimiterere.
Mubikorwa bifatika byo gukora, kurugero iyo gusudira M6 nuts kuri2.0 mm PHS1500impapuro, zateguwe neza ibipimo byo gusudira mubisanzwe bigera gukurura - imbaraga zirenze15 kN, mugihe ukomeza ibintu fatizo gukomera hejuru95%. Icyambere - gutsindira igipimo cyo kwakirwa weld akenshi kirenga99.5%, kwerekana ubuziranenge buhoraho kandi bwizewe bwo gusudira murwego rwo gusubiramo umusaruro.
Ku bakora ibinyabiziga, uru rwego rwumutekano ntirujuje gusa ibyangombwa byumutekano byubatswe ahubwo binagabanya inshuro zo kugenzura nigiciro cyo gukora, bigira uruhare mukuzamura umusaruro.
Gutunganya ibinyomoro byo gusudira ku byuma bya Galvanised: Kwinjira kwa Zinc Yizewe kandi Kugabanya Inenge
Ibyuma bya galvaniside bikoreshwa cyane mumubiri wimodoka hamwe na chassis bitewe nubwiza bwayo bwangirika no kuramba kwa serivisi. Nyamara, igipande cya zinc kizana impinduka muburyo bwo kurwanya amashanyarazi, bishobora guhungabanya umuvuduko uhoraho mugihe cyo gusudira kandi bikongerera amahirwe yo gusudira.
Muri sisitemu isanzwe yo gusudira, ibihe byihuta byizamuka birashobora kubuza kwinjirira neza murwego rwa zinc, bikavamo guhuza bituzuye, spatter ikabije, cyangwa intege nke zo gusudira. Byongeye kandi, gushyushya igihe kirekire bya cinc birashobora kubyara imyuka ihambaye, ishobora kwanduza ubuso bwayo kandi ikongera post - ibisabwa byo gutunganya.
CD projection yo gusudira itanga impinga ndende cyane mugihe gito cyane, ikarenga40 kA, kwemerera zinc gutwikirwa vuba kandi buri gihe. Kuberako igihe cyo guhura nubushyuhe kigabanutse, imyuka ya zinc iba igenzurwa cyane, kandi imiterere ya spatter ikagabanuka cyane.
Mubisanzwe bisanzwe, mugihe cyo gusudira M8 nuts kuri1.8 mm ibyuma bya galvanis, uburyo bwiza bwo gusudira bushobora kugabanya urwego rwa70%–85%kandi cyane cyane igipimo cyinenge. Mubihe byinshi, ibikorwa bya kabiri byo gusya cyangwa kurangiza birashobora kuvaho, biganisha ku kuzigama kwabakozi gupimwa no gukomeza umusaruro.
Kwiga gusudira hejuru - Imbaraga zicyuma: Kunoza ubudakemwa bwinsanganyamatsiko no kugabanya kugoreka
Ibyuma - imbaraga zikoreshwa cyane mumubiri wibinyabiziga bigezweho hamwe na chassis kubera umutwaro wabo mwiza - kwihanganira ubushobozi no kurwanya umunaniro. Ariko, mugihe ududodo twudodo twasudwe kumpapuro ndende -, inzira yo gusudira igomba kugenzurwa neza kugirango wirinde ubushyuhe bukabije bushobora kwangiza insinga cyangwa kugoreka ibintu bikikije.
Uburyo busanzwe bwo gusudira bwa projection akenshi busaba uburyo bwo gushyushya igihe kirekire kugirango ugere ku guhuza bihagije, ibyo bikaba byongera ibyago byo guhindura urudodo hamwe nubuziranenge bwuburinganire. Iyo ubushyuhe bukabije bukwirakwiriye mubintu byegeranye, kugoreka kwaho bishobora kubaho, bigatera ibibazo byo guhuza mugihe cyiteraniro nyuma kandi bikongerera amahirwe yo kwangwa.
Ububiko bwa capacitori isohora projection yo gusudira itanga inyungu zingenzi muriyi porogaramu kuko igihe gito cyane cyo gusudira kigabanya gukwirakwiza ubushyuhe mubintu bikikije. Kurekura ingufu byihuse byemeza ko guhuza bibaho cyane cyane kuri projection, bigatuma sitidiyo ihuza neza mugihe urinze urudodo rwa geometrie no gukomeza ubuso.
Mubikorwa bisanzwe byumusaruro, ikoreshwa rya CD projection yo gusudira yo gusudira kuri sitidiyo1.5-2,5 mm z'uburebure - impapuro z'icyumairashobora kugabanya ibipimo byangiritse kurenza60%, mugihe ukomeza imbaraga zihamye zo gusudira mugice kinini cyumusaruro. Iri terambere muburyo buhoraho rifasha ababikora kugabanya inteko ziteranijwe neza kandi bigatuma umusaruro ugenda neza mubikorwa byinshi.
Gusudira byihuse muri sisitemu ya Batiri Yamashanyarazi: Kongera imbaraga no kwizerwa muburyo
Hamwe niterambere ryihuse ryimodoka zikoresha amashanyarazi, sisitemu ya batiri yabaye kimwe mubintu byingenzi byubaka mumodoka zigezweho. Amashanyarazi ya bateri, amakadiri ya module, hamwe nibisobanuro bifasha akenshi gusudira ibyuma byinshi kuri aluminium cyangwa hejuru - ibyuma byubaka. Kuberako ibyo bice bigomba kwihanganira kunyeganyega, kwaguka kwinshi, hamwe nigihe kirekire - igihe cyogukoresha imashini, kwizerwa gusudira bigira uruhare runini mukurinda umutekano muri bateri muri rusange.
Mu gukora ibinyabiziga byamashanyarazi, umubare wogusudira kuri tray ya batiri urashobora kuba mwinshi cyane ugereranije no guterana ibinyabiziga bisanzwe. Mugihe umusaruro wiyongera, gukomeza ubuziranenge bwa weld mugihe ugenzura igihe cyigihe biba ngombwa cyane.
Ikoreshwa rya CD projection yo gusudira itanga inyungu zisobanutse muriki gice kuko igihe gito cyo gusohora cyemerera - umuvuduko wo gusudira umuvuduko utabangamiye ubusugire bwa weld. Kugabanuka kwinjiza amashyuza bigabanya kugoreka ibice byamazu ya batiri yoroheje, nibyingenzi cyane mugihe kwihanganira ibipimo bigomba gukomeza gushyirwaho kashe no guteranya neza.
Minini - igipimo cya bateri yumurongo wogukora, ikoreshwa rya capacitor isohora projection welders yerekanwe kugabanya igihe cyizunguruka kuri buri cyerekezo na20%–40%, mugihe gikomeza imbaraga zo gusudira mugihe cyongerewe umusaruro. Iterambere rigira uruhare rutaziguye mu kongera umusaruro no kuzamura ibicuruzwa byizewe, ari ngombwa mu gukora ibinyabiziga bikoresha amashanyarazi birushanwe.
Ni izihe nyungu zingenzi za tekinike zo gusudira CD Projection ugereranije nuburyo busanzwe bwo gusudira?
Mugihe tekinoroji yo kurwanya gusudira ikomeje kuboneka kubakora, gusudira gusohora projection gusudira bitandukanya nubushobozi bwayo bwo gutanga ingufu nyinshi cyane mugihe gito cyane. Ubu bushobozi butanga inyungu nyinshi za tekinike zifatika zigira ingaruka zitaziguye ku bwiza bwa weld, igihe cyo gukoresha ibikoresho, no gukora neza.
Kugabanya Ubushyuhe - Zone yibasiwe nuburinganire bwibikoresho
Kimwe mu byiza byingenzi byo gusudira CD projection ni ukugabanya ubushyuhe zone- zone yibasiwe (HAZ). Kuberako imiyoboro yo gusudira isohoka muri milisegonda, igihe cyo guhura nubushyuhe ni kigufi cyane ugereranije nuburyo busanzwe bwo gusudira. Iyi myitwarire yubushyuhe igenzurwa igabanya ihinduka ryibyuma mubikoresho bikikije kandi bigafasha kugumana imiterere yumwimerere yicyuma fatizo.
Ku bakora ibinyabiziga bakorana niterambere ryambere - ibyuma byingufu, kugabanya ingano ya HAZ ni ngombwa cyane kuko ubushyuhe bukabije bushobora kugabanya ubukana bwibintu no kubangamira imikorere yimpanuka. Mugukomeza gushyushya ahantu hateganijwe, gusudira CD bifasha imikorere ihamye kandi bigabanya ibyago byo kwangirika kwibintu.
Kwambara Electrode yo hepfo hamwe nibikoresho byagutse Serivisi Ubuzima
Kwambara electrode nimwe mubibazo byingenzi byo kubungabunga sisitemu yo gusudira. Mubikorwa bisanzwe byo gusudira, ubushyuhe bwigihe kirekire bwihuta kwangirika kwa electrode, bisaba kubitaho kenshi cyangwa kubisimbuza. Ihagarikwa ntirongera ibiciro byakazi gusa ahubwo rihungabanya no gukomeza umusaruro.
Kuberako capacitor isohora gusudira itanga ingufu mugihe gito cyane, electrode ihura nubushyuhe bwo hejuru iragabanuka cyane. Umuvuduko ukabije wubushyuhe utinda guhindura electrode kandi bigafasha kugumya guhuza geometrie ihamye hejuru yumusaruro wagutse. Nkigisubizo, ababikora benshi bareba ubuzima bwa electrode ndende kandi bikagabanya inshuro zo kubungabunga, biganisha ku giciro rusange cya nyirubwite.
Kunoza gusudira Kuzenguruka Hejuru - Umusaruro wijwi
Guhuzagurika ni ngombwa mu gukora ibinyabiziga, aho ibihumbi n'ibihumbi byo gusudira bishobora gukorwa mu gihe kimwe. Guhindagurika mumbaraga zo gusudira birashobora kuganisha kubibazo byo guterana hasi, kunanirwa kwiza, cyangwa ibisabwa byo kugenzura.
CD projection yo gusudira itanga ibisubizo bihamye byo gusudira kuko ingufu zabitswe muri sisitemu ya capacitor zirashobora kugenzurwa neza no kurekurwa mubihe bisubirwamo. Ibi bisubirwamo bishyigikira imiterere ya nugget ihindagurika kandi ikagabanya itandukaniro ryatewe nimpinduka zubutaka bwibintu cyangwa guhangana.
Iyo uburyo bwo gukora busaba kugenzura ubuziranenge no kwihanganira inenge nkeya, ubushobozi bwo gukomeza ibipimo byo gusudira bihinduka inyungu ikomeye.
Nigute ba injeniyeri bakwiye guhitamo CD ibereye yo gusudira kubikoresho byimodoka?
Guhitamo ubushobozi bwa capacitor isohora projection welder bisaba gusuzuma buri gihe ibintu bifatika, ibisobanuro byihuse, nibisabwa kubyara umusaruro. Aho kwibanda gusa kubushobozi ntarengwa bugezweho, injeniyeri agomba gutekereza guhuza muri rusange hagati yubushobozi bwibikoresho nibisabwa.
Suzuma Ubwoko bwibikoresho hamwe nubunini bwurwego
Guhitamo ibikoresho bigira uruhare runini muguhitamo ingufu zo gusudira. Hejuru - ibyuma byimbaraga, amabati, hamwe na aluminiyumu ya aluminiyumu buri kintu kigaragaza ibintu bitandukanye birwanya amashanyarazi hamwe nimyitwarire yubushyuhe. Mugihe umubyimba wibintu wiyongera, ingufu zisabwa zisohoka mubisanzwe nazo ziyongera.
Mugihe cyo gusuzuma ibikoresho, injeniyeri agomba kugenzura ko gusudira ashobora gutanga ingufu zihagije murwego rwuzuye rwateganijwe mubikorwa. Ibi bituma habaho gusudira guhoraho muburyo butandukanye bwo gukora.
Huza Gusohora Ingufu Ubushobozi hamwe nubunini bwihuse
Ibipimo byihuta bigira ingaruka zitaziguye zo gusudira. Imbuto nini na sitidiyo mubisanzwe bisaba impinga ndende kandi nimbaraga nyinshi kugirango zinjire neza. Niba uwatoranijwe gusudira adafite ubushobozi buhagije bwo gusohora, guhuza bituzuye cyangwa gushiraho intege nke zishobora kubaho.
Urutonde rusanzwe rurimo:
- M6 Kwizirika: 800–1500 J
- M8 Kwizirika: 1500–2500 J
- M10 Kwizirika: 2500–4000 J
Indangagaciro zikora nkibanze kandi zigomba kwemezwa binyuze mubigeragezo bifatika byo gusudira mubihe byakozwe neza.
Reba Ingano yumusaruro nibisabwa byikora
Mugihe kinini - ingano yimodoka ikora, ibikoresho byo gusudira bigomba guhuza hamwe numurongo wibyakozwe. Ibi birimo guhuza na sisitemu ya robo, gahunda yo kugenzura porogaramu, hamwe nubushobozi nyabwo -.
Iyo umusaruro mwinshi ari munini, guhitamo ibikoresho bifite igenzura rihoraho, kubika ibyuma byabigenewe, hamwe n’itumanaho ryizewe birashobora kunoza imikorere neza. Ibiranga bishyigikira ubuziranenge bwa weld mugihe hagabanijwe intoki.
Ni izihe ntambwe zo Kwipimisha no Kwemeza zigomba kuzuzwa mbere yo kohereza umusaruro wuzuye?
Mbere yo kwinjiza ibikoresho bishya byo gusudira mu musaruro rusange, ibizamini byo kwemeza bigira uruhare runini mu kwemeza imikorere ihamye no kwemeza kubahiriza ubuziranenge. Kwemeza neza bigabanya ibyago byinenge zitunguranye kandi bigashyigikira igihe kirekire - umusaruro wizewe.
Ikizamini cyimbaraga za mashini
Kuramo - kugerageza no gupima torque bikunze gukoreshwa mugusuzuma imbaraga zo gusudira. Ibi bizamini bigenzura niba gusudira gusudira byujuje ubuziranenge bukenewe muburyo bwimikorere.
Ibisubizo by'ibizamini bihoraho mubitegererezo byinshi byerekana imikorere yo gusudira ihamye kandi bitanga icyizere ko intego nziza yumusaruro ishobora kugerwaho.
Ikizamini cya Metallographic
Igenzura ryibyuma ryemerera abajenjeri gusuzuma imiterere ya weld nugget no kwemeza ko nta nenge zifite nko gucamo, ubusa, cyangwa guhuza bituzuye. Mugusesengura umusaraba - icyitegererezo, abajenjeri barashobora gusuzuma nugget geometrie no kumenya niba ibipimo byo gusudira bitanga ibyuma bihamye.
Iyi nzira itanga ibitekerezo byingirakamaro mugutezimbere ibipimo mbere yuko - umusaruro wuzuye utangira.
Igenzura rihamye
Ikizamini kirekire - ni ngombwa kugirango hemezwe imikorere ihamye yumusaruro wagutse. Mugereranya imikorere ikomeza, injeniyeri zirashobora gukurikirana imyambarire ya electrode, ituze ryumuriro, hamwe nibisubirwamo.
Imikorere ihamye mugihe cyagutse cyerekana ko sisitemu yo gusudira ishobora gukomeza umusaruro uhoraho mubikorwa nyabyo.
Umwanzuro
Mugihe ibikoresho byimodoka bikomeje kugenda byiyongera kurwego rwo hejuru rwimbaraga hamwe nubuvuzi buhanitse bwo kuvura, uburyo bwa gakondo bwo gusudira buragenda buhangayikishwa no gukenera kurushaho kwizerwa. Gusudira gusohora projection gusudira bikemura ibyo bibazo mugutanga ingufu zegeranye mugihe gito cyane, bigatuma habaho gusudira gukomeye kandi guhoraho mugihe hagabanijwe ingaruka ziterwa nubushyuhe kubintu bikikije.
Kuva bishyushye - byashyizweho kashe yumubiri kugeza kumateraniro yamashanyarazi hamwe na sisitemu ya batiri yimashanyarazi, abasudira ba CD projection bagaragaje ubushobozi bwabo bwo kuzamura umusaruro, kugabanya igipimo cy inenge, no kuzamura igihe kirekire -. Izi nyungu zapimwe zisobanura impamvu iri koranabuhanga ryabaye igisubizo cyatoranijwe mubikorwa byinshi bigezweho byo gukora amamodoka.
Kuri ba injeniyeri nabategura umusaruro bashaka kunoza imikorere yo gusudira mugihe bakomeza ubuziranenge bwubuziranenge, gusudira gusohora projection gusudira byerekana ikoranabuhanga ryizewe kandi rinini rishobora gushyigikira ibyifuzo byubu ndetse nigihe kizaza.
