Inzira igana kuri Automatic muri Nut Projection Welding: Uburyo bwo gusudira hagati ya Frequency Frequency Spot Welders ivugurura ejo hazaza h'inganda.

I. Abashoferi batatu ba tekinoloji yo kwimenyekanisha

• Iterambere ryikora ryimashini yo gusudira nut projection ntabwo ari ibintu byihariye ahubwo ni ibisubizo byimbaraga hagatiHagati yumwanya wo gusudira n'ikoranabuhanga ryo kugenzura ubwenge.
• Millisecond Igisubizo no Kugenzura Ingufu Zisobanutse

Abasudira gakondo AC basaba 20-50m mugihe cyo kuzamuka kwigihe, mugiheHagati yumwanya wo gusudiraIrashobora gusohora ibyashizweho muri 1ms binyuze muri tekinoroji ya IGBT. Iki gisubizo ako kanya ningirakamaro kubikorwa byikora:

• Mu gusudira kwimodoka ya chassis, iyo ukuboko kwa robo kwimuka kuri 0.5m / s, igihe cyo gusudira idirishya ni 50m gusa;Hagati yumwanya wo gusudiramenya neza 100% gukurura ingingo zifatika.

Muri byinshi - sitasiyo 协同 (koperative) ibintu, ibikoresho birashobora guhuza icyarimwe ingingo 32 zo gusudira, hamwe nihindagurika ryubu rigenzurwa muri ± 1.5%.

• Ibyatanzwe Bifunze Umuzingo hamwe no Guhuza Ibihe

IbigezwehoHagati yumwanya wo gusudira shyiramo ibyerekezo, igitutu, hamwe na sensorisiyo yo kubaka kugirango wubake sisitemu nyayo - igihe cyo gusudira ubuziranenge:

• Binyuze mu gusesengura imbaraga zo kurwanya umurongo, algorithms ya AI irashobora 判断 (umucamanza) ibyago byo gukonjesha bikonje mu masegonda 0.2 (urugero, guhita byishyura iyo gutandukana kwa 10% bivuye ku gipimo gisanzwe cyo guhangana).
• Nyuma yuko uruganda rukora ibikoresho byo munzu rumaze kumenyekanisha iryo koranabuhanga, igipimo cyibicuruzwa byaragabanutse kiva kuri 0.7% kigera kuri 0.08%, bigabanya amafaranga yo gukora miriyoni 2 CNY / mwaka.
• Guhuza umusaruro byoroshye

Kugirango uhuze ibikenerwa byibyiciro bito nubwoko butandukanye,Hagati yumwanya wo gusudirashyigikira "imwe - kanda impinduka" imikorere:

• Bika ibice 1000 byo gusudira (ubu 5-25kA, umwanya 10-500ms, igitutu 200-6000N), hamwe nigihe cyo guhinduranya Ntibisanzwe cyangwa bingana namasegonda 3.
• Ihuza ritaziguye na sisitemu ya MES yemerera guhamagara byikora gahunda yimikorere ishingiye kubitegeko, kongera ibikoresho 40%.

II. Gushyira mu bikorwa Inganda: Iterambere rifatika riva mu Gukora Imodoka kugeza kuri Electronics Precision

Inganda zitwara ibinyabiziga: Impinduramatwara yizewe hamwe na Welds ibihumbi icumi

• Mumashanyarazi mashya yimodoka itanga ingufu,Hagati yumwanya wo gusudirakugera kumuringa - aluminiyumu idasa nicyuma gihuza binyuze muri bitatu - kugenzura ibyiciro (preheat - gusudira - ubushyuhe), hamwe no guhangana na munsi ya 15μΩ · cm.
• Uruganda rwa Tesla rwa Shanghai Gigafactory rukoresha imirongo yo gusudira ya projection yikora yuzuye, hamwe numurongo umwe wa buri munsi wagera kumurongo wa bateri 1200, naho gutandukana kwingufu zogusudira kugabanuka kuva 8% kugeza 2%.
• Inganda zikoreshwa murugo: Kugera kuri Zeru - Umusaruro utunganye

Imashini imesa ingoma yimbere yingoma yo gusudira, ibikoresho bifashisha amashusho yumuriro wa infragre kugirango ukurikirane diameter ya nugget mugihe nyacyo -, igenzura kwihanganira muri ± 0.2mm.

• Uruganda rwubwenge rwa Haier rukoresha moderi ya IoT yaHagati yumwanya wo gusudira kugirango ugere kubicu bikurikirana byumuvuduko - umurongo ugezweho kuri buri cyerekezo, wongerera igihe cyubwishingizi kumyaka 10.
• Ikirere: Iterambere ry'ikoranabuhanga mu bihe bikabije

Titanium alloy projection gusudira kuri moteri yindege bisaba kurekura 18kA mumasegonda 0.01; silicon karbide (SiC) inverter yaHagati yumwanya wo gusudiraigabanya ingufu za 30%.

• Ukoresheje vacuum ibidukikije byo gusudira, weld point umunaniro ubuzima burenze 500.000 ibizamini byinyeganyeza, byujuje ubuziranenge bwikirere.

III. Inzitizi zo Kwimenyekanisha Kwamamara no Kurwanya

• Nubwo icyerekezo gisobanutse, nut projection welding automation iracyafite inzitizi eshatu, hamwe nudushya muriHagati yumwanya wo gusudira barimo gushakisha ibisubizo:
• Kuringaniza Byukuri hamwe no kugenzura ibiciro

Ingingo y'ububabare:Igiciro cyumuntu umwe watumijwe mu mahangaumwanya wo hagati wo gusudirairashobora gushika kuri 300.000 CNY, igatera igitutu gikomeye cyishoramari kubigo bito n'ibiciriritse.

• Igisubizo:

Abakora ibikoresho byo murugo (urugero, Hugong, Kaierda) batangiza moderi modular, kugabanya ibiciro byibyuma 50% binyuze mumabati asanganywe.

Tanga "gukodesha ibikoresho + kuri - amafaranga yo gusudira", kugabanya ishoramari ryambere ryabakiriya 70%.

• Ibura ryimpano zinyuranye

Ingingo y'ububabare:Ubuke bwabakozi bafite ubuhanga bwo gusudira no kugenzura ubwenge.

• Gusimbuza ikoranabuhanga:

Gutezimbere AR - ifasha sisitemu yo gukemura; abashya barashobora kuzuza ibipimo byimikorere binyuze mukumenya ibimenyetso.

Yubatswe - mububiko bwinzobere ihita itanga ibicuruzwa nyuma yo kwinjiza ubunini bwibintu nibisobanuro byimbuto.

• Imipaka yo gusudira Imipaka igoye

Ingingo y'ububabare:Ibikorwa byakozwe muburyo budasanzwe biragoye guhagarara, kandi electrode gakondo ntishobora kugera kumwanya wo gusudira.

• Igishushanyo gishya:

Kumenyekanisha imitwe ya electrode yisi yose ishyigikira dogere 360 ​​kuzunguruka℃15 dogere, uhuza no gusudira hejuru.

Emera icyerekezo cya laser cyerekanwe hamwe na 0.05mm ikosora neza, ikoreshwa neza mugukoresha icyogajuru cyizuba.

IV. Ibizaza: Gusimbuka kuva muri Automation kugera kuri Autonomiya

• Digital Twin na Komisiyo ishinzwe

Shiraho impanga ya digitale yaumwanya wo hagati wo gusudira, kurangiza ibizamini 100.000 byo gusudira mbere yumusaruro mushya, kugabanya iterambere ryiterambere 60%.

Nyuma yo gukoresha ubwo buhanga, uruganda rwa BMW rwa Shenyang rwahagaritse umurongo wo gukora kuva kumunsi 14 kugeza kumasaha 72.

• Kubara Impande nukuri - Gukoresha igihe

Kohereza impande zo kubara kubikoresho 端 (uruhande) kugirango usesengure imiterere yo gusudira mugihe nyacyo - (gutunganya 5000 data kumasegonda), ugahindura neza umurongo uriho kumurongo ukurikira.

Ibizamini byakozwe ninganda zikoresha ibinyabiziga byerekanye ko ikoranabuhanga ryongerera ubuzima bwa electrode 30%.

• Icyatsi kibisi ningufu za Revolution

Hagati yo gusudira hagatiingufu za hydrogène zimaze gukorera mu nganda zicyitegererezo, kugabanya imyuka ya CO2 ku 100%.

Gutezimbere uburyo bwo kugarura ingufu zihindura ubushyuhe bwo gusudira mumashanyarazi yamashanyarazi, kugabanya ingufu za 25%.