Gusudira ibinyomoro bikoreshwa cyane mu bice by'imodoka, ibikoresho byo mu rugo, no guhimba ibyuma. Nyamara, iyo kumeneka bibaye, akenshi biganisha kubikorwa, kugabanya imikorere, imyanda yibintu, ndetse no kwanga urwego - kwangwa. Inganda nyinshi zishinja amakosa adahwitse cyangwa amakosa yabakoresha, ariko ikibazo cyibanze kiroroshye cyane - kugenzura uburyo bwo gusudira budahagije hamwe nibikoresho byo gusudira bidahagije.
Nkurikije amakuru menshi yumusaruro, nasanze hamwe niburyoimashini yo gusudira, gukosora ibipimo byashizweho, hamwe no kubungabunga shingiro, igipimo cyo kugabanuka gishobora kugabanuka na80–95%.
Iyi ngingo isesengura impamvu nyazo kandi itanga ibikorwa bifatika, uruganda - rwiteguye gukemura.
1. Impamvu eshatu Zibanze Zitera Kumeneka
1. Kudoda bidasubirwaho
Niba imiyoboro yo gusudira ari ndende cyane, agace k'imbuto karashyuha, nugget ya weld yaguka cyane, kandi ibice bigaragara mugihe cyo gukonja.
Niba ikigezweho ari gito cyane, nugget ntabwo ikora neza, bigatuma ibinyomoro byasudutse bimeneka mugihe cyo kwishyiriraho.
Ibibazo bikunze kugaragara mumashini isudira ishaje:
- Imihindagurikire iriho irenga 10%
- Buhoro igihe cyo gusubiza
- Kudashobora kugenzura ubushyuhe bwinjira
- MFDC igezweho (hagati - inshuro inverter) gusudira ibibanza bishobora kugera kuri ± 1% ihame ryubu, kugabanya kuburyo bugaragara ingaruka.
2. Umuvuduko wo gusudira nabi
Umuvuduko muke contact guhura nabi → kwihanganira cyane → ubushyuhe bukabije bwaho → gucamo
Umuvuduko ukabije → guhindura imyunyu → kwibanda ku guhangayika → gucika mugihe cyo guterana
Icy'ingenzi cyane, igitutu cyo kugabanuka gifite agaciro kuruta agaciro k'igitutu ubwacyo.
Abasudira bambere bambere batanga:
- Nukuri - ibitekerezo byigihe
- Multi - icyiciro cya progaramu ya progaramu
- Indishyi zidasanzwe
- Ibi bituma ibinyomoro biguma bicaye neza murwego rwo gusudira.
3. Imiterere ya Electrode mbi
Niba amashanyarazi ya electrode yambarwa cyangwa ataringaniye, ibisubizo ni:
- Impinduka mukurwanya
- Gukwirakwiza ubushyuhe butaringaniye
- Intege nke weld nugget
- Micro - gucamo ubushyuhe - zone yibasiwe
Inganda zerekana inganda zerekana 32% byimyenda yo gusudira biterwa no kwambara electrode.
1. Hindura ibipimo byo gusudira
Hasi harasabwa ibipimo fatizo kuri M6 - M10 nuts:
| Parameter | Urwego rusabwa |
| Ibiriho | 180–320A |
| Igihe cyo gusudira | 3-60 ms |
| Igihe cyo gusudira | 2.0–3.5 kN |
| Diameter ya Electrode | Mm 6-12 |
Sisitemu yo hejuru - sisitemu yo gusudira neza igomba kuba irimo:
- Nukuri - igihe cyo gukurikirana
- 1 ms - kugenzura ibitekerezo
- Indishyi zikora zo kwihanganira ibintu
Hamwe nubugenzuzi, gusudira gusudira birashobora gutera imbere 40% cyangwa birenga.
2. Kubungabunga Electrode (Ibyingenzi Kurinda Crack)
Basabwe gukora:
- Kugenzura electrode buri mbuto 50-100
- Gukosora iyo kwambara cyangwa guhindura ibintu biragaragara
- Kora kalibrasi ya buri munsi ya electrode
- Koresha CuCrZr electrode kugirango wongere ubuzima bwawe 2-3
Kugumana electrode mumeze neza yonyine birashobora kugabanya gucika 30-50%.
3. Kuvura Ubuso bwibikorwa
Ingaruka zo guturika ziyongera cyane mugihe isura irimo:
- Amavuta cyangwa amavuta
- Ingese cyangwa oxyde
- Ubushuhe
- Isahani idahwanye (urugero, zinc, nikel)
Igitekerezo cyo kuvura:
- Koresha inzoga cyangwa ibikoresho byoza kugirango ukureho amavuta
- Umucanga woroshye cyangwa koza niba okiside ihari
- Buri gihe ujye ugumana ubuso bwumye kandi busukuye
Gutegura neza neza bizamura imbaraga zo gusudira 15-25%.
4. Koresha Pre ihagije - Umuvuduko mbere yo gusudira
Imbere - igitutu gifasha:
- Hindura uburyo bwo guhangana
- Kora neld imwe imwe
- Irinde ubushyuhe bukabije na micro -
Imashini zo gusudira zigezweho zitanga:
- Mbere - igitutu / Umuvuduko wo gusudira / Komeza igitutu - 3- kugenzura icyiciro
- Nukuri - igihe cyo guhindura igitutu
- Indishyi z'uburebure bwikora
Ugereranije na sisitemu y'intoki, igipimo cyo guturika gishobora kugabanukaho 70%.
3. Ibyifuzo byo Gushyira mubikorwa Inganda
1. Kubaka Isomero risanzwe rya Parameter
Shyira mubunini ingano, urwego, isahani, nibikoresho:
- Ibyuma bya karubone M6 / M8 / M10
- Ibyuma bitagira umwanda
- Zinc - isahani cyangwa nikel - imbuto zometseho
Ibipimo ngenderwaho bitezimbere impinduka zingana na 20-30%.
2. Gushiraho Sisitemu yo gucunga Electrode
Gushyira mu bikorwa:
- Electrode ikoreshwa mubuzima bwose
- Kugenzura imiterere ya electrode ya buri cyumweru
- Gukurikirana amazi akonje (Kurenza cyangwa bingana na 4 L / min)
- Impuruza ntoya ya electrode
Ibi birinda igihe cyo gukenera bitari ngombwa hamwe nudusembwa twinshi.
3. Koresha SPC (Igenzura ryimibare igenzura) kumurongo wibyakozwe
Kurikirana ibi bikurikira:
- Imihindagurikire y'ubu
- Umuvuduko ukabije
- Weld imbaraga zingana
- Igipimo cya spatter
SPC ituma hamenyekana hakiri kare drift mbere yuko inenge ziteranya.
4. Sisitemu yo Guhugura Abakoresha
Ingingo zamahugurwa zigomba kuba zikubiyemo:
- Guhitamo electrode nziza
- Kumenya ibinyomoro
- Guhindura ibipimo byo gusudira
- Gupima inenge zisanzwe
Hamwe nabakozi batojwe, muri rusange umurongo uhagaze wiyongera 20% cyangwa irenga.
Umwanzuro
Mugukoresha ibikoresho bigezweho byo gusudira no gukora igenzura risanzwe:
- Igipimo cya Crack kigabanukaho 80-95%
- Imbaraga zo gusudira zitera imbere 30% +
- Igipimo cyakazi kigabanuka 40-60%
- Imirongo ikora neza yiyongera 15-25%
Gusudira neza neza gusudira - bihujwe nubumenyi bwa siyansi no kubungabunga - ni umusingi wo kugera ku gihagararo gihamye, kinini - imbaraga zo gusudira mu ruganda urwo arirwo rwose.
Gushora imari mu buhanga bugezweho bwo gusudira no kumenya uburyo bukwiye bwo gukora ntibuzamura gusa ibicuruzwa ahubwo binagabanya kunanirwa kw'ibikoresho, bigatanga inyungu zikomeye mu bukungu ku bigo. Reka bikwiyeimashini yo gusudiraiboneza ube umufasha wawe wizewe mukurinda ibinyomoro byo gusudira, kwemeza ibikorwa neza kandi neza.
