Mu gukora moto, ikigega cya lisansi ntabwo ari ikintu cyingenzi mu kubika lisansi gusa ahubwo ni n’umutekano - igice cyubaka. Ndetse inenge ntoya yo gusudira irashobora gutuma lisansi yameneka mugihe ikora, birashoboka ko byaviramo umutekano muke, ibicuruzwa bihenze cyane, no kwangiza izina ryikirango. Nkigisubizo, kugera kubintu bihamye, bikomeza, kandi bitemba - kubudodo bwubusa buracyari ikintu cyambere mubakora ibitoro.
Mubikorwa bifatika bibyara umusaruro, ababikora bakunze guhura nibibazo byinshi byagarutsweho:
- Micro - kumeneka byagaragaye nyuma yo gusudira
- Imbaraga zidahuye hagati yicyiciro
- Guhindura ibigega bigoramye hejuru mugihe cyo gusudira
- Igipimo kinini cyo gusiba mugihe kinini - umusaruro mwinshi
Ibi bibazo ntibikunze guterwa nubuhanga bwabakozi wenyine. Kenshi na kenshi, bifitanye isano rya bugufi no guhitamo uburyo bwo gusudira, neza neza uburyo bwo kugenzura inzira, nurwego rwimikorere ikoreshwa. Iyi ngingo isesengura neza intandaro yibitoro bya peteroli yamenetse ikanasobanura uburyo sisitemu yo gusudira ikozwe mu buryo bwikora ituma ubuziranenge, - bwiza, kumeneka - gukora ubusa.
Impamvu ipikipiki ya lisansi yo gusudira ibaho
Ibikomoka kuri peteroli mubisanzwe ni ibisubizo byibikorwa byinshi - ibibazo bifitanye isano aho kuba inenge imwe. Gusobanukirwa nibi bintu byingenzi ningirakamaro mugukomeza ubuziranenge bwo gusudira.
1. Kudoda bidahuye biganisha kuri kode idahagarara
Mubikorwa byo gusudira hamwe, ituze ryogusudira bigira ingaruka kumikorere ya nugget hamwe nubudakemwa. Imihindagurikire yikigezweho irashobora kuvamo guhuza bituzuye cyangwa micro - porosity, bikunze kugaragara nko gutemba gahoro mugihe cyo gupima igitutu.
Iki kibazo kirakomeye muburyo bukomeza bwo gusudira. Niba sisitemu yo gutanga amashanyarazi idashobora guhinduka muburyo bwo guhindura ibintu, ubuziranenge bwa weld burashobora kubaho. Sisitemu igezweho yo gusudira ikomatanya ikubiyemo - igihe cyo kugenzura no kugenzura ubushobozi bwo kugenzura imiterere, bigahita bikosorwa mugihe ibintu byahindutse, bityo bikomeza uburinganire nubucucike.
2. Ntibikwiye - Hejuru ya Tank Igoramye
Amapikipiki ya moto asanzwe akorwa muguhuza ibishishwa byo hejuru no hepfo hamwe na geometrike igoramye. Niba isura yo guhuza idahujwe neza mbere yo gusudira, hashobora kubaho icyuho cyaho, bikarinda gushiraho imiyoboro ikomeza.
Iki kibazo gikunze kugaragara mubikorwa byintoki cyangwa ibikoresho bisanzwe bishyirwaho kuko geometrie igoramye ituma bigorana gukomeza umuvuduko umwe. Sisitemu zigezweho zo gusudira zidoda zikemura iki kibazo hifashishijwe uburyo bwo kureremba hejuru yimikorere cyangwa sisitemu yo gufunga ibintu byikora byikora byuzuza itandukaniro ryubuso, bigatuma habaho guhuza imiyoboro yose.
3. Imipaka yo gusudira intoki mu musaruro rusange
Intoki zo gusudira zitanga ubworoherane ku bicuruzwa bito -, ariko gukomeza guhuzagurika mu binini binini - ibidukikije bikora biragoye cyane. Uburambe bwa operateri, umunaniro, nuburyo butandukanye mubikorwa byumusaruro birashobora kugira ingaruka nziza kumiterere ya weld.
Kubicuruzwa nkibikomoka kuri moteri ya moto, aho ubudahangarwa bwumuyaga ari ingenzi, ndetse no gutandukana kwiza mubwiza bwa weld birashobora gutuma ibicuruzwa byangwa. Nkigisubizo, abayikora benshi barimo kwimura sisitemu yo gusudira yimashini kugirango bagabanye impinduka zabantu - kandi barebe ibisubizo bihamye.
4. Kudahuza Hagati yo gusudira no kwinjiza ubushyuhe
Mugihe cyo gusudira, umuvuduko wo gusudira hamwe nubushyuhe bugomba kuguma kuringaniza neza. Kudahuza ibyo aribyo byose bishobora kuvamo inenge nko gutwika - binyuze cyangwa guhuza bituzuye.
| Ikibazo | Ibisubizo |
|---|---|
| Ubushyuhe bukabije | Gutwika ibikoresho - binyuze cyangwa kugoreka |
| Ubushyuhe budahagije | Kwinjira kutuzuye |
| Umuvuduko ukabije wo gusudira | Gushinga nugget bidahagije |
| Buhoro buhoro gusudira | Ubushuhe bukabije |
Guhuza ibipimo byiza nibyingenzi kugirango ugere hejuru - ubuziranenge bwo gusudira, hamwe na sisitemu zikoresha byongera cyane kugenzura ibipimo byukuri.
Ibisabwa by'ingenzi byo gusudira kuri moteri ya peteroli
Gusudira ibitoro bya peteroli biri mubyiciro byo gusudira byubatswe bifunze, bisaba ubuziranenge bwa tekinike ugereranije nibice bisanzwe byubatswe.
1. Gukomeza no Kumeneka - Icyemezo Cyuzuye
Kuri sisitemu yo kubika lisansi, imashini isudira igomba gukora imiterere ihamye kandi yuzuye ihuza ntakabuza cyangwa micro -. Imyenda ikomeza itezimbere imikorere yikimenyetso nimbaraga zuburyo.
Mubikorwa bigezweho byo gukora, ibitoro bya peteroli bisabwa kugirango bigerweho hafi 100% yujuje ibyangombwa byo mu kirere kugira ngo umutekano w’ibinyabiziga wubahirizwe.
2. Hejuru - Umwanya wo gusudira neza
Bitewe na geometrie igoye ya tanki ya lisansi, inzira zo gusudira akenshi zirimo inzira zigoramye zisaba kugenzura neza neza imyanya. Sisitemu yo gusudira yimashini isanzwe ikoresha tekinoroji igezweho igenzura ubushobozi bwo kugera kuri metero zigera kuri mm 0.1, byerekana ko isuderi ihoraho mugihe cyumusaruro.
Ibirindiro nkibi birahambaye cyane murwego rwo hejuru -.
3. Umuvuduko uhamye wo gusudira
Umuvuduko wo gusudira ugira uruhare runini muguhitamo ubwiza bwikidodo. Imiterere yumuvuduko utajegajega irashobora kuganisha ku burebure bwimbitse no gukora kashe.
Kubikoresho bya peteroli bigoramye, guhagarara kwumuvuduko biba ngombwa cyane. Sisitemu yo kugenzura umuvuduko wambere uhora wishyura ibyiciro bitandukanye, byemeza ko gusudira guhoraho mugihe cyose.
4. Nukuri - Ubushobozi bwo Gukurikirana Igihe
Nkuko ibisabwa byujuje ubuziranenge bikomeza kwiyongera, gushingira gusa kubipimo byateganijwe ntibikiri bihagije. Sisitemu igezweho yo gusudira isanzwe ihuza ibikorwa nyabyo - ibikorwa byo kugenzura igihe bihindura muburyo bugaragara ibintu byingenzi nkibiriho, igitutu, n'umuvuduko wo gusudira. Ibi bigabanya cyane itandukaniro ryimikorere kandi bitezimbere muri rusange weld kwizerwa.
Impamvu Kudoda Kudoda nigisubizo cyiza kubikorwa bya moto ya peteroli
Muburyo butandukanye bwo gusudira, gusudira kubudozi bifatwa nkimwe mu buhanga bukenewe mu gukora peteroli, cyane cyane mu bunini bunini -.
Kugereranya Uburyo busanzwe bwo gusudira
| Uburyo bwo gusudira | Ingaruka zo Kumeneka | Umusaruro | Porogaramu ikwiye |
|---|---|---|---|
| TIG Welding | Guciriritse | Hasi | Gitoya - umusaruro |
| Gusudira Laser | Hasi | Hejuru | Hejuru - kurangiza |
| Kudoda | Hasi cyane | Hejuru | Umusaruro rusange |
Inyungu yibanze yo gusudira ikidodo kiri mubushobozi bwayo bwo gukora ibicuruzwa byuzuzanya bigizwe nuburyo bukomeza. Ibi biranga imiterere byongera imikorere yikidodo, bigatuma gusudira kubudozi bikwiranye cyane na peteroli ikoreshwa.
Ibyiza byingenzi byo gusudira bikomeza
Ikoranabuhanga ryo gusudira rikoresheje rikoresha ibiziga bya electrode bizunguruka kugirango habeho gusudira hejuru yumurongo uhuriweho, ugakora umurongo uhoraho. Iyi nzira itanga inyungu nyinshi zingenzi:
Gukomeza cyane
Gukwirakwiza ubushyuhe bumwe
• Igikorwa cyiza cyo gushiraho ikimenyetso
• Guhuza gukomeye no kwikora
Izi nyungu zituma gusudira kubudodo uburyo bwakoreshejwe mubikorwa bya peteroli ya moto.
Basabwe ibipimo byo gusudira kubudodo bwa peteroli ya moto
Ibipimo bikwiye birakenewe kugirango tugere ku bisubizo bihamye byo gusudira. Indangagaciro zikurikira zerekana urwego rusanzwe rukoreshwa mugukora peteroli ya moto.
| Parameter | Urwego rusanzwe |
|---|---|
| Ubunini bwibikoresho | 0,6-1.2 mm |
| Umuyoboro wo gusudira | 8-16 kA |
| Umuvuduko wo gusudira | 1.5-3,5 m / min |
| Imbaraga za electrode | 1.5–3.0 kN |
Ni ngombwa kumenya ko ibipimo nyabyo bishobora gutandukana bitewe nibintu bifatika n'ibishushanyo mbonera. Kubwibyo, gutezimbere inzira bigomba gukorwa buri gihe hashingiwe kubisabwa byihariye.
Uburyo Sisitemu yo gusudira ikozwe mu buryo bwikora ikuraho ingaruka ziterwa na peteroli
Mubikorwa bigezweho byo gukora, kwishingikiriza gusa kubikoresho bisanzwe byo gusudira akenshi bigorana kugera kubwiza bwo hejuru kandi butanga umusaruro mwinshi. Itangizwa rya sisitemu yo gusudira yimashini yateje imbere cyane gusudira no kwizerwa.
Itandatu - Axis Robotic Welding ituma inzira igenzurwa neza
Sisitemu igezweho yo gusudira ya sisitemu akenshi ikubiyemo byinshi - axis igenzura robot kugirango ikore inzira zoroshye zo gusudira mu buryo bwikora. Hamwe na tekinoroji yo hejuru - ikora neza, sisitemu ikomeza inzira zogusudira zihamye hejuru yimigozi igororotse, ikemeza ko imiterere idahwitse.Ubwo bushobozi ni ingirakamaro cyane cyane kububiko bwa peteroli hamwe na geometrike igoye hamwe n'imirongo myinshi yo gusudira.
Ikoreshwa rya tekinoroji yo kurwanya imihindagurikire y'ikirere itezimbere gusudira
Mubikorwa nyabyo byakozwe, itandukaniro rito mubyimbye byibintu cyangwa kwihanganira inteko byanze bikunze. Hatabayeho kugenzura imiterere yo kurwanya imihindagurikire y'ikirere, itandukaniro rishobora kuganisha ku bwiza bwa weld.
Sisitemu yo gusudira yikora ikoresha tekinoroji yo kugenzura imihindagurikire y'ikirere kugira ngo ihindure mu buryo bworoshye imiyoboro yo gusudira, umuvuduko, n'umuvuduko mu gihe cyo gukora, gukomeza imiterere yo gusudira no kuzamura ibicuruzwa byizewe.
Hejuru - Umuvuduko wihuse Umusaruro utezimbere gukora neza
Usibye kuzamura ubuziranenge bwo gusudira, sisitemu yo gusudira yikora yikora cyane byongera umusaruro. Muguhuza ibicuruzwa byikora kandi bikomeza umusaruro, ababikora barashobora kongera umusaruro mugihe bagabanije gushingira kumurimo wamaboko.
Iyi nyungu iba ingirakamaro cyane muri nini - igipimo cy’ibidukikije aho umusaruro no kugenzura ibiciro ari ngombwa.
Inyigo: Gusudira mu buryo bwikora mu gukora moto ya peteroli
Kugirango ugaragaze neza ibyiza bya sisitemu yo gusudira ikozwe mu buryo bwikora, urugero rukurikira rugaragaza ibintu bisanzwe byongera umusaruro ugaragara mubikorwa bya peteroli ya moto.
Amavu n'amavuko y'umushinga
- Ubwoko bwibicuruzwa: Ikigega cya moto
- Ibikoresho: Hasi - ibyuma bya karubone
- Ubunini bwibikoresho: 0.8 mm
- Uburyo bwo kubyaza umusaruro mbere yo kuzamura: Byibanze ibikorwa byo gusudira intoki
Uruganda rwakoze hagati ya - nini ya peteroli ya moto mu bwinshi. Nubwo abakoresha inararibonye bakoreshwaga, gukomeza ubuziranenge bwo gusudira byakomeje kuba ingorabahizi, cyane cyane mu kongera umusaruro ukenewe.
Ibibazo by'umusaruro
Mbere yo gushyira mu bikorwa automatike, uwabikoze yahuye nibibazo byinshi byagarutsweho bigira ingaruka kumiterere yibicuruzwa n'umusaruro rusange:
- Igipimo cyo kumeneka hafi5%, cyane cyane mugihe cyo gupima ikirere
- Ubwiza budasanzwe bwo gusudira muburyo butandukanye
- Umusaruro muke kubera ibikorwa byintoki
- Igipimo kinini cyo gusiba cyatewe no gusudira kudahindagurika
Izi mbogamizi ntabwo zongereye ibiciro byumusaruro gusa ahubwo byanatinze gutinda no gutanga ingaruka nziza, cyane cyane ko abakiriya bakeneye kwizerwa bakomeje kwiyongera.
Igisubizo cyashyizwe mu bikorwa
Kugira ngo ibyo bibazo bikemuke, uwabikoze yashyizeho uburyo bwo gusudira bwikora bwikora bwabugenewe bwa peteroli. Kuzamura sisitemu birimo ibikoresho bigezweho no gutezimbere.
Iterambere ryibanze ryarimo:
- Gukwirakwiza igishushanyo mbonera kugirango tunoze igice
- Hejuru - kugenzura neza inzira yo kugenzura inzira ya geometrike igoramye
- Nukuri - gukurikirana igihe cyo gusudira ibipimo
- Guhagarika igitutu no gutanga mugihe cyo gusudira
- Kwinjiza ibicuruzwa byikora byikora kugirango bigabanye intoki
Binyuze muri uku kuzamura, inzira yumusaruro yavuye mubikorwa - gusudira biterwa no kugenzura no gusubiramo byikora byikora.
Ibisubizo Byagezweho Nyuma yo Gushyira mu bikorwa
Nyuma yo gushyira mu bikorwa uburyo bwo gusudira bwikora bwikora, uwabikoze yabonye iterambere ryinshi haba mu bwiza no mu musaruro.
| Ibipimo by'imikorere | Mbere yo Kwikora | Nyuma yo Kwikora |
|---|---|---|
| Igipimo cyo kumeneka | 5% | <0.2% |
| Umusaruro wa buri munsi | Ibice 350 / kumunsi | Ibice 900 / kumunsi |
| Igipimo cyo gukuraho | 6% | 1% |
| Kuzunguruka | Birahinduka | Birahamye |
Uru rugero rugaragaza neza ko sisitemu yo gusudira yikora idatezimbere gusa ubudakemwa bwo gusudira gusa ahubwo inongera imikorere yinganda no kwizerwa kubicuruzwa.
Nigute wahitamo sisitemu yo gusudira iburyo bwa moteri ya peteroli ya moto
Guhitamo uburyo bukwiye bwo gusudira sisitemu nicyemezo gikomeye kigira ingaruka itaziguye kumusaruro, ubwiza bwibicuruzwa, hamwe nigihe kirekire - imikorere myiza. Ababikora bagomba gusuzuma ibintu byinshi bya tekiniki mbere yo guhitamo ibikoresho.
Tank Geometry
Ibikoresho bya lisansi akenshi birimo ibintu byinshi bigoramye hamwe n'inzira zoroshye zo gusudira. Mugihe geometrie igoye kwiyongera, ibisobanuro bisabwa bya sisitemu yo gusudira nabyo biriyongera.
Kubigega bifite imiterere igoye, birasabwa gukoresha sisitemu yo gusudira yikora ifite - kugenzura neza no kugenzura imbaraga zoguhindura imihindagurikire y'ikirere kugirango igumane ubuziranenge bwo gusudira neza.
Ibicuruzwa bitanga umusaruro
Igipimo cy'umusaruro gifite uruhare runini muguhitamo urwego rwimikorere isabwa.
Kubuto buto - umusaruro, igice - sisitemu yo gusudira mu buryo bwikora irashobora kuba ihagije. Nyamara, kubiciriritse - kugeza - ahantu hanini h’inganda zikora, sisitemu yo gusudira yimashini ikora neza itanga inyungu zikomeye mubikorwa no guhoraho.
Automation iba iyagaciro cyane mugihe intego yumusaruro yiyongereye kandi kugabanya igihe cyigihe kiba icyambere.
Urwego rwo kubyibuha
Ibishushanyo bitandukanye bya tanki bifashisha ubunini butandukanye bwibintu, kandi sisitemu yo gusudira igomba kuba ifite ubushobozi bwo gukemura ubwo buryo bwizewe.
Ababikora bagomba kwemeza ko sisitemu yatoranijwe ishobora gukora neza murwego rwuburebure busabwa mugihe hagumye kwinjirira neza hamwe nubudakemwa.
Kunanirwa guhuza ibikoresho byubushobozi nibisabwa birashobora kuganisha ku nenge nyinshi kandi umusaruro udahungabana.
Urwego rusabwa rwo kwikora
Mugihe ibipimo ngenderwaho bikomeza kugenda bitera imbere, ibigo byinshi bigenda byerekeza kurwego rwo hejuru rwo kwikora kugirango bizamure ubuziranenge bwibikorwa ndetse nibikorwa neza.
Sisitemu zo gusudira zigezweho zitanga:
- Kunoza gusudira
- Kugabanya gushingira ku mirimo
- Kongera umusaruro winjiza
- Kunoza inzira gusubiramo
Izi nyungu zituma automatike irushaho gukurura abashoramari bashaka igihe kirekire - umusaruro uhamye.
Umwanzuro
Kugera ku kwizerwa, kumeneka - kubuntuipikipiki ya peteroli yo gusudirantabwo ari ikibazo cyo guhindura ibipimo byo gusudira. Ahubwo, bisaba uburyo bunoze buhuza kugenzura inzira, ubushobozi bwibikoresho, hamwe nikoranabuhanga ryikora.
Mugihe ubuziranenge bukomeje kuzamuka hirya no hino mu ipikipiki no mu nganda z’imodoka, uburyo bwa gakondo bwo gusudira bwonyine bukunze guhatanira kuzuza ibyifuzo by’ubunini -, umusaruro mwinshi -. Sisitemu yo gusudira yikora itanga uburyo bukenewe bwo kugenzura neza, gucunga neza inzira, hamwe nubushobozi bwiza bwo gukora bukenewe mubikorwa bigezweho.
Binyuze mu kugenzura neza inzira yo gusudira, gucunga neza umuvuduko, hamwe nukuri - igihe cyo guhindura ibipimo, sisitemu yo gusudira ikozwe mu buryo bwikora igabanya cyane ingaruka ziterwa no kumeneka mugihe umusaruro uhoraho hamwe nibisohoka.
Ku bakora inganda bahura n’ibibazo nka peteroli yamenetse, ubwiza bwa weld idahindagurika, cyangwa ubushobozi buke bwo gukora, kuzamura iriba - ryashizweho na sisitemu yo gusudira yimashini ikora irashobora gutanga igisubizo gifatika kandi kirambye cyo kuzamura ubuziranenge bwibikorwa ndetse n’imikorere.
Ibibazo
Ikibazo: Ni ubuhe buryo bwo gusudira ari bwiza kuri tanki ya lisansi?
Igisubizo: Gusudira kubudodo bifatwa nkuburyo bukwiye bwo gukora igitoro cya moto kuko gitanga icyerekezo gikomeza, cyuzuzanya gitanga imikorere myiza yo gufunga.
Ikibazo: Kuki ibitoro bya moto bitemba nyuma yo gusudira?
Igisubizo: Amavuta yamenetse ava mubisanzwe biterwa no gusudira bidahuye, bidakwiye - hejuru yubuso bugoramye, cyangwa ibipimo byo gusudira bidahindagurika bibuza gushiraho ikidodo gikomeza.
Ikibazo: Sisitemu yo gusudira yikora irashobora kugabanya ibyago byo kumeneka?
Igisubizo: Yego. Sisitemu yo gusudira yikora iteza imbere gusudira binyuze mugucunga neza ibipimo byo gusudira hamwe ninzira yo gusudira, bikagabanya cyane amahirwe yo gutemba.
Ikibazo: Ni ubuhe burebure bwibikoresho bukoreshwa mugusudira amavuta ya moto?
Igisubizo: Ibigega byinshi bya lisansi ya moto bikozwe hifashishijwe amabati afite uburebure buri hagati0,6 mm kugeza kuri mm 1,2, nubwo indangagaciro zihariye ziterwa nigishushanyo nibisabwa.
Ikibazo: Nigute automatike itezimbere igitoro cyo gusudira?
Igisubizo: Automation igabanya guhinduka kwintoki, igahindura ibipimo byo gusudira, kandi igatanga umusaruro uhoraho, biganisha ku kongera umusaruro no kongera umusaruro.
