Iriburiro: Impinduramatwara ya 0.3-Isegonda
Iyo uruganda rushya rwimodoka rwingufu rwagabanije igipimo cyo gusudira kumpapuro za galvanis kuva kuri 15% kugeza 0.5%, uruganda rukora ibikoresho byo murugo rwageraga kuri ultra - hejuru - umusaruro wihuse wa 60 weld kumunota ukoreshejeMFDC gusudira. Izi manza zigaragaza ko mubikorwa bigezweho, aho ibikoresho bya galvanis bingana na 60% bya porogaramu, abasudira ba MFDC bandika ubuziranenge bwibikoresho byo gusudira ibyuma hamwe nikoranabuhanga ryihariye rya inverter. Iyi ngingo itanga isesengura ryimbitse - isesengura ryimbitse ryibyiza bitanu byikoranabuhanga hamwe nuburyo butatu bushya bwo gusudira ibibanza bya MFDC muburyo bwo gusudira.
I. Ibimaze kugerwaho muri tekinoroji ya Zinc Layeri
1.Millisecond Dynamic Igisubizo
- 1000Hz inverter inshuro yaMFDC gusudiraituma umuvuduko wizamuka ugera kuri 3000A / ms.
- Ibipimo byapimwe biva mu ruganda rukora amamodoka: Igihe cya vincorisation ya Zinc layer yagabanutse kuva kuri 20m hamwe nogusudira gakondo AC kugeza kuri 5m, kugabanya spatter kuri 90%.
2.Biri - Uburyo bwo gusudira
| Ubwoko bwa Parameter | Umuyoboro wa AC | Gukemura neza MFDC |
|---|---|---|
| Shyushya Ibiriho | 30% byapimwe | Ubwenge buhoro buhoro kuzamuka |
| Igihe Cyingenzi | 20ms | Guhindura imbaraga (5-15ms) |
- Inyigo: Uruganda rwa gari ya moshi rugabanya igipimo cyangiritse cya zinc kuva kuri 18% kugeza kuri 2%.
3. Sisitemu Yindishyi Zumuvuduko
- Yateje imbere bitatu - icyiciro cyindishyi zicyiciro (guhindagurika Ntibisanzwe cyangwa bingana na 3N)
- Umuvuduko - guhuza guhuza kugenzura algorithm
- Imyitozo: Uruganda rutunganya ibyuma rwatezimbere imbaraga zo gusudira gutandukana kuva ± 25% kugeza ± 5%.
II. Inyungu eshatu zingenzi zo gusudira ubuziranenge
1.Gusuzuma neza Ubushyuhe bwinjiza
- 1kHz inshuro zisohoka zaMFDC gusudiraigabanya ubushyuhe - ubugari bwa zone kuva kuri 3mm hamwe na AC gusudira kugeza 0.8mm.
- Amakuru: Uruganda rukora compressor ya AC rwongereye igipimo cyo kugumana zinc kuri 95%.
2.Ikoranabuhanga rihuza tekinoroji
- Nukuri - igihe cyo kugenzura igihe cyo guhangana (ukuri ± 0.1mΩ)
- Ibisohoka byahinduwe buri 0.5ms
- Inyigo: Porogaramu ya bateri yimodoka yagabanije igipimo cyo gusudira ibinyoma kiva kuri 1.2% kigera kuri 0.01%.
3.Multi - Igenzura rihujwe
- Yatejwe imbere ifunze - loop yo gusudira sisitemu yo kugenzura ingufu:
- Ukuri kurubu: ± 1.5%
- Igihe nyacyo: ± 0.2ms
- Imyitozo: Uruganda rukora ibyuma rwagabanije weld nugget diameter ihindagurika kuva ± 0.5mm kugeza kuri 0.1mm.
III. Gutunganya udushya two kongera umusaruro
1.Uburebure - Uburyo bwo gusudira bwihuse
- Ubushobozi bwo gukomeza gusohora bwa MFDC bwo gusudira bugabanya inzinguzingo zo gusudira kuva 0.8s hamwe na AC gusudira kugeza 0.3s.
- Amakuru: Uruganda rwa chassis rwongereye umuvuduko wumurongo wa 120%.
2.Ubwenge bwa Parameter Yerekana Sisitemu
- Ubika 200 gahunda yo gusudira
- Automatic parameter ihinduka mumasegonda 0.2
- Inyigo: Ibice byimodoka byagabanije igihe cyo guhinduka kuva muminota 15 kugeza kumasegonda 30.
3.Electrode yo kwagura ubuzima
- Yateje imbere amashanyarazi ya electrode (gukomera kwa HRC62)
- Automatic electrode yambara sisitemu yindishyi
- Amakuru: Uruganda rukora ibikoresho byo murugo rwongereye ubuzima bwa serivisi ya electrode kuva 30.000 kugeza 150.000.
IV. Ibisubizo kubibazo bidasanzwe byakazi
1.Ibice bitatu - Ikoreshwa rya tekinoroji yo gusudira
- Gutezimbere ingufu za gradient gukwirakwiza algorithm
- Gahunda yindishyi zingutu
- Inyigo: Yageze ku gipimo cya 100% cyo kwinjira kuri 1,2mm +2.0 mm +1.5 mm impapuro zegeranye mu gukora ibicuruzwa.
2.Gusiga amavuta yo gusudira
- Hejuru - tekinoroji yogusukura tekinoroji (800A / 0.5ms)
- Sisitemu yo gutahura sisitemu
- Iterambere: Uruganda rukora ibinyabiziga bya chassis rwagabanije igipimo cya firime ya peteroli kuva 30% kugeza 0.5%.
3.Uburebure - Imbaraga zo gusudira impapuro
- Kohereza - ubushyuhe buhoro buhoro gahunda yo gukonjesha (igipimo cyo gukonjesha kiri munsi cyangwa kingana na dogere 5 / s)
- Guhangayikishwa no gukuraho algorithm
- Amakuru: Uruganda rukora imashini rwubuhanga rwageze kuri 92% imbaraga zicyuma mugihe cyo gusudira impapuro 590MPa.
V. Gutunganya Parameter Optimisation Matrix
1.Ibipimo fatizo byerekana Imbonerahamwe
| Umubyimba (mm) | Ibiriho (kA) | Igihe (ms) | Umuvuduko (kN) |
|---|---|---|---|
| 0.8 | 6-8 | 12-15 | 1.8-2.2 |
| 1.5 | 10-12 | 18-20 | 3.0-3.5 |
| 2.3 | 14-16 | 22-25 | 4.0-4.5 |
2.Ibintu byihariye byo gukosora ibintu
- Kwiyongera kwa 3% kuri buri 5μm yongeyeho ubunini bwa zinc
- 0.3ms kugabanya igihe kuri buri dogere 10 ubushyuhe bwibidukikije bwiyongera
- Imyitozo: Uruganda rukora ibikoresho byo hanze rwateje imbere ibipimo byo kurwanya imihindagurikire y'ikirere 80%.
3.Ubwenge bwa Optimisation Sisitemu Ubwubatsi
- Imashini yiga algorithms (yatojwe kuri 10, 000+ gusudira amakuru)
- Nukuri - gusuzuma igihe (20ms igisubizo)
- Inyigo: Uruganda rushya rwingufu rwagabanije inzira yiterambere ryiterambere 70%.
4. Kugereranya imikorere yinganda
| Ikimenyetso cya tekiniki | Umuyoboro wa AC | MFDC Umudozi |
|---|---|---|
| Umuvuduko wo gusudira | 25 gusudira / min | 60 gusudira / min |
| Ingufu | 2.8 kWt · h / 1000 ibice | 1.2 kW · h / 1000 ibice |
| Igipimo cyujuje ibisabwa | 92% | 99.5% |
Umwanzuro: Impinduramatwara yikoranabuhanga muri Welding ya Galvanised
Kuva kuri 0.7mm yimodoka yimodoka kugeza kuri 5.0mm yibice byubaka,MFDC gusudirabakemuye neza ibibazo bitatu byisi yose muburyo bwo gusudira ibyuma binyuze muri 1000Hz inverter inshuro nyinshi hamwe na algorithms yo kugenzura ubwenge: zinc layer vaporisation spatter, ubushyuhe - byagize ingaruka ku kugenzura akarere, hamwe n’ibipimo byinshi -. Imibare ikoreshwa mu nganda 36 yerekana ko ibyo bikoresho bigabanya ibiciro byo gusudira byuzuye kubice 40% kandi byongera umusaruro ku 150%. Ibigo byambere MFDC ikora tekinoroji yo gusudira bigera ku iterambere ryibiri mubicuruzwa no guhangana ku isoko.
