Intangiriro
Mu 2023, gutandukana kwa 0.5kN gusa mugushiraho ingufu za electrode ku ruganda rushya rwa batiri yingufu byateje ubwiyongere bwa 12% mubiciro byo gusudira nabi kubitabo byaboubushobozi buke bwa capacitor isohora gusudira ibikoresho. Ku rundi ruhande, uruganda rukora ikirere rwageze ku gipimo gihamye cyo gusudira cya 99,99% binyuze mu buryo busanzwe bwo gukora. Izi manza zigaragaza ko imikorere isanzwe yaubushobozi buke bwa capacitor isohora gusudira imashini ni ingenzi cyane kubwiza bwo gusudira gusa ariko kandi bigira ingaruka kuburyo butaziguye igihe cyo kubaho no kubungabunga umutekano. Nkibikoresho byo hejuru - ibikoresho bisobanutse bifite milisegonda - kugenzura urwego rusohora (ubunyangamugayo ± 0.1ms) na kiloampere - urwego rwihuta, imikorere yacyo igomba gukurikiza amahame atatu yibanze: guhuza neza ibipimo, guhuza ibikorwa, no kugenzura igihe -. Iyi ngingo isesengura muburyo butandatu ibipimo ngenderwaho bitandatu nibikorwa byingenzi birindwi.
I. Ibikoresho bisanzwe Gutangira / Guhagarika inzira
- Mbere - gutangira Urutonde
Kugenzura Ibintu & Ibipimo:
Umuvuduko wa Banki ya Capacitor: Bisanzwe - Ntibisanzwe cyangwa bingana na 1% yikosa ryagaciro; Igikoresho - 0.1- urwego rwimibare myinshi.
Guhuza Electrode: Bisanzwe - Ntibisanzwe cyangwa bingana na 0.05mm gutandukana; Igikoresho - Igikoresho cyo guhuza Laser.
Urwego rukonje: Bisanzwe - Umurongo urwego ± 5mm; Igikoresho - Urwego rugaragara.
* Imyitozo myiza: Uruganda rwimodoka rwashyize mubikorwa "Bitatu - Kugenzura, Bitatu - Emeza", bigabanya kunanirwa gutangira 82%. *
- Urutonde rusanzwe rwo gutangira:
Imbaraga kuri & preheat (10min) → Kwiyita - gahunda yikizamini ikora → Parameter yikuramo → Oya - ikizamini cyumutwaro (inshuro 3) → Icyambere - kugenzura ingingo.
* Ibipimo by'ingenzi: Ubushyuhe Ubushyuhe: dogere 25 ± 2 (Banki ya Capacitor); Oya - umutwaro Umuvuduko wikizamini: 30% byagaciro.
II. Gusudira Parameter Gushiraho Ibipimo
- Icyitegererezo Cyingenzi Guhuza Icyitegererezo:
Kwishyuza Umuvuduko (V=√ (2E / C), Intambwe yo Guhindura: ± 5V)
Igihe cyo gusezerera (t=K × (T 1+ T2), Intambwe yo Guhindura: ± 0.1ms)
Umuvuduko wa Electrode (P=σ × A × 1.2, Intambwe yo Guhindura: ± 50N)
(Aho E irimo gusudira ingufu, C nubushobozi, T nubunini bwibintu, σ nimbaraga zitanga umusaruro, A ni ahantu ho guhurira.)
- Ibikoresho {{0} Table Imbonerahamwe ihuza ibipimo:
Aluminium - Aluminium: Umuvuduko 450-600V, Gufata Igihe 12-18m, Fata Igihe 30-40ms.
Ibyuma bya Galvanised - Umuringa: Umuvuduko 800-1000V, Gufata Igihe 15-20ms, Fata Igihe 40-50m.
Titanium - Icyuma kitagira umuyonga: Umuvuduko 1200-1500V, Gufata Igihe 25-30m, Fata Igihe 60-80m.
III. Nukuri - igihe Gukurikirana Ingingo Zingenzi
- Ibipimo byo gukurikirana igihe:
Akanya ako kanya: Urwego rusanzwe {{0} value Agaciro kizina ± 5%; Impuruza ntarengwa - ± 10%; Igikorwa - Guhagarara byihutirwa.
Ubushyuhe bwa Electrode: Urwego rusanzwe - Nturenze cyangwa ingana na dogere 180; Imenyekanisha rirenga - Kurenza cyangwa bingana na dogere 200; Igikorwa - Imbaraga zikonje.
Imihindagurikire y’umuvuduko: Urwego rusanzwe - Ntibisanzwe cyangwa bingana na ± 3%; Imenyekanisha rirenga - Birarenze cyangwa bingana na ± 8%; Igikorwa - Kuruhuka Kanda.
- Uburyo bwo Kugenzura Ubuziranenge:
Non - Kwipimisha Kurimbura: Kwipimisha Ultrasonic (gukemura inenge 0.1mm), Infrared thermography (isesengura ry'ubushyuhe bw'ubushyuhe).
Imyitozo myiza: rwiyemezamirimo wokwirwanaho akora igenzura rimwe ryicyuma buri weld 50 (bisaba igipimo cya nugget diameter passer Kurenza cyangwa bingana na 95%).
IV. Ibirindiro birindwi byo gukumira umutekano
- Birabujijwe: Kubungabunga ubuzima (bigomba kuzimya iminota 5 no kugenzura).
- Birabujijwe: Kuzenguruka ibikoresho byumutekano uhuza.
- Prohibited: Overload operation (>30 cycle / umunota ubudasiba).
- Prohibited: Using non-standard electrode tips (diameter error >0.1mm).
- Prohibited: Touching the discharge circuit with bare hands (residual voltage >60V).
- Prohibited: Operation in excessive humidity (relative humidity >80%).
- Birabujijwe: Guhindura ibipimo bitemewe (bisaba uruhushya rwa injeniyeri).
V. Gahunda yo Gutabara Byihutirwa
- Gukemura Kode Zisanzwe:
E101.
E205.
- Uburyo bwo Guhagarika Byihutirwa:
Kanda buto yo guhagarika byihutirwa → Gabanya imbaraga nyamukuru → Kora ubukonje bwihuse sign Kumanika ikimenyetso cyo kuburira → Andika ibisobanuro birambuye.
VI. Ibipimo byo gufata neza buri munsi
- Gahunda yo Kubungabunga Ibihe:
Imyambarire ya Electrode: Inshuro - Buri cyiciro 5000; Bisanzwe - Kurangiza uburinganire burenze cyangwa bungana na 0.02mm.
Kugenzura Banki ya Capacitor: Inshuro - Buri kwezi; Bisanzwe - Kubora Ubushobozi Ntabwo munsi cyangwa bingana na 5%.
Gusimbuza Coolant: Inshuro - Buri mezi 3; Bisanzwe - Imyitwarire Itarenze cyangwa ingana na 50μS / cm.
- Ibice by'ingenzi bigize ubuzima:
Discharge Switch: Design Life - 500,000 cycles; Replacement Indicator - Contact resistance >5mΩ.
Pressure Sensor: Design Life - 100,000 hours; Replacement Indicator - Linearity deviation >1.5%.
Umwanzuro
Gigafactory ya batiri ishyira mubikorwa sisitemu isanzwe yagabanije igipimo cyo kunanirwa ibikoresho kiva kuri 1.2% kigera kuri 0.03%, bizigama miliyoni 2 CNY buri mwaka. Urundi ruganda rukora ibikoresho bya elegitoroniki rwagabanije ubuziranenge bwa weld ku kigero cya 80% hamwe nogukurikirana igihe nyacyo -. Imyitozo irerekana ko imikorere isanzwe ishobora kuzamura imikorere yuzuye yaubushobozi buke bwa capacitor isohora gusudira imashini hejuru ya 40%. Hamwe na IoT hamwe na digitale yimpanga, ingingo zizaza zerekeza kuri - guhitamo ibipimo, kwikorera - gusuzuma amakosa, no kwikorera - kwibutsa kubungabunga.
