Iriburiro: Gukora neza gusudira
Mu ruganda rukora ibinyabiziga muri Zhejiang, umurongo utanga umusaruro na 12pneumatic spot welderskuberako inzugi zumuryango zakoraga ubudahwema imyaka itatu, zisaba gusimbuza electrode 3 gusa. Igiciro cyo gufata neza imashini cyari gito nkamafaranga 0.15 kuri 10,000. Ihungabana ritangaje rikubiyemo ishingiro ry’ikoranabuhanga ryo kwanduza pneumatike . 2023 ryatanzwe n’ishyirahamwe ry’abashoramari bo mu Bushinwa ryerekana ko mu rwego rwo gusudira amashuka ya 0.8-3mm, abasudira ahantu hafite pneumatike bagifite imigabane ya 62% ku isoko, imiterere yihariye y’ubukanishi itanga agaciro kadasubirwaho mu nganda. Iyi ngingo isesengura muburyo bwiza ibyiza bitanu byingenzi hamwe nihindagurika ryimikorere yapneumatic spot welders.
I. Inyungu zimbere zuburyo bwa mashini
1.Amategeko yizewe ya sisitemu yo kwanduza pneumatike?
- Pneumatic spot welder sisitemu itanga:
- Ubuzima bwa Teoretiki> miliyoni 10 zinzira.
- Guhindagurika k'umuvuduko <± 2% (birashobora guhinduka kuva 0.3-6kN).
- Amakuru nyayo ava mubikoresho byo murugo:
| Parameter | Umukozi wo gusudira | Umuyoboro wa pneumatike |
|---|---|---|
| Imikoreshereze y'ingufu kuri buri mwanya | 1.2 kW · h | 0.8 kW · h |
| Intera yo Kubungabunga | Amasaha 2000 | Amasaha 5.000 |
2.Iterambere muri Anti {{1} Cap Ubushobozi bwo Kwivanga?
- Kwihanganira ihindagurika rya gride: ± 20%.
- Ibihe byo kurwanya ubushyuhe bw’ibidukikije: -10 dogere kugeza kuri dogere 55.
- Inyigo yavuye mu ruganda rutunganya ibyuma: Mu bice bifite voltage idahindagurika, igipimo cyo gutsindwa cyapneumatic spot weldersyari munsi ya 78% ugereranije n'ubwoko bwa elegitoroniki.
II. Imikorere ikabije mugucunga ibiciro
1.Ibiciro Byubuzima Bwiza?
Pneumatic spot welder igiciro cyimiterere:
| Ikiguzi | Umubare | Kugereranya nubwoko bwa elegitoronike |
|---|---|---|
| Kugura kwambere | 45% | 32% Hasi |
| Gukoresha Ingufu | 18% | 40% Hasi |
| Igiciro cyo Kubungabunga | 12% | 65% Hasi |
- Amakuru yatanzwe n’isosiyete ikora ibikoresho by’isuku mu myaka 5: Amafaranga yose yazigamye angana na 127.000 kuri buri mashini.
2.Urwego Rukuru rw'ibice Bihuriweho?
- Igipimo ngenderwaho cyibice byingenzi (silinderi, solenoid valve, nibindi)> 85%.
- Igipimo rusange cyibikoresho byo gutema electrode: 100%.
- Imyitozo iva mu ruganda rutunganya ibyuma: Kugabanya ubwoko bwibikoresho byabigenewe kubarwa 60%
III. Ubushobozi bwo guhuza n'imihindagurikire y'ikirere
1.Ubwenge bwa Mechanical of Pressure Curves?
Sisitemu idasanzwe yo gutanga ibitekerezo bya pneumatic spot welders itanga:
Bitatu - kugenzura ibyiciro (pre - igitutu / gusudira / gufata igitutu).
Igihe cyo gusubiza igitutu <80ms.
Ubushakashatsi bwakorewe mu ruganda rukora amamodoka: Igipimo cyo gusudira ku mabati 0.3mm y'umuringa cyiyongereye kiva kuri 88% kigera kuri 99.5%.
2.Ubushobozi bwo gukemura ibibazo bigoye?
| Ubwoko bw'imiterere | Umuti wa pneumatike | Igisubizo cya elegitoroniki |
|---|---|---|
| Ibidukikije | Urwego rwo kurinda IP54 | Irasaba ibikoresho byo gukuramo ivumbi |
| Amahugurwa | Igishushanyo mbonera cyumuyaga | Igipimo cyo gutsindwa kwa PCB +35% |
Amakuru ava mu ruganda rukora imashini zikoreshwa mu buhinzi: Ingero zo gufata neza buri mwaka zaragabanutse ziva kuri 28 zigera kuri 3.
IV. Inzira y'ubwihindurize yo kuzamura ubwenge
1.Ibishobora Guhinduka?
- Ibigezwehopneumatic spot weldersirashobora kwagurwa hamwe na:
- Ibyuma byerekana ingufu (ubunyangamugayo ± 0.5%).
- IoT itumanaho (RS485 / Ethernet).
- Urubanza rwa Retrofit: Nyuma yo kongeramo sisitemu yo kugenzura, ukuri kwa electrode kwambara hakiri kare kuburira byageze kuri 98%.
2.Uburyo bushya bwabantu - Ubufatanye bwimashini?
- Kumenya gufata neza umutekano (<150N emergency stop).
- Babiri - uburyo bwo gutangira kurinda.
- Imyitozo iva kumurongo wo guteranya ibikoresho murugo: Igipimo cyimpanuka zakazi cyaragabanutse kugera 0.02 ‰
V. Gusimburwa muburyo budasanzwe
1.Icyiza gisanzwe muguturika - Imirima yerekana?
- Ikoreshwa rya pneumatike yo gusudira ahantu hashobora guteza akaga:
- Nta arc spark yabyaye.
- Sisitemu yumutekano itekanye.
- Amakuru ava mu ruganda rukora ibikoresho bya shimi: Gukora neza gusudira ahantu - ibimenyetso byerekana byiyongereyeho inshuro 3.
2.Iterambere muri Welding Plate?
- Umubyimba ntarengwa wo gusudira kugeza kuri 8mm (ibyuma bya karubone).
- Umuvuduko w'akanya ako kanya urashobora kugera kuri 12kN.
- Inyigo yavuye mu ruganda rukora imashini zubaka: Imbaraga zo gusudira kuri plaque 6mm ziyongereyeho 18%.
3. 【Techno - Kugereranya ubukungu】
Amakuru aturuka kubice bitanga ibinyabiziga:
| Icyerekana | Umudozi wa elegitoroniki | Umuyoboro wa pneumatike |
|---|---|---|
| Gutesha agaciro ibikoresho kuri buri gice | Amafaranga 0.18 | Amafaranga 0.09 |
| Igiciro cyingufu kuri buri gice | Amafaranga 0.12 | Amafaranga 0.07 |
| Igiciro cyo Gutakaza Ubwiza Igice | Amafaranga 0.08 | Amafaranga 0.05 |
Umwanzuro: Agaciro karambye k'ubwenge bwa mashini】
Abasudira b'umusonga, binyuze mubyiza byabo bitatu byingenzi byokwizerwa, ubukungu bukabije, no guhuza ibidukikije, komeza kuvugurura mugihe cyinganda zikora ubwenge. Imyitozo yatanzwe n’isosiyete nshya y’ibinyabiziga bitanga ingufu yerekana ko gukoresha ubudodo bwa pneumatike bwogusudira mu bwenge kuri sitasiyo yo gusudira ku rugi byagabanije igiciro cyuzuye kuri sitasiyo 41% kandi kongera ibikoresho bigera kuri 92%. Iyi nzira yikoranabuhanga, ihuza kwizerwa ryubukanishi hamwe nogukurikirana ubwenge, yandika umugani mushya wa "New Intelligent Manufacturing" kuri "Ibikoresho bishaje" - mugihe inganda zo hejuru - zikurikirana zikora neza cyane, abasudira ba pneumatike, hamwe na logique yabo yihariye, bahora bakomeza ikigo gikomeye mubikorwa byihariye.
