Nigute ushobora kugera ku gusimbuka neza kuva 0.5mm kugeza 0.02mm muri MFDC Ahantu Weld Nugget Gusimburwa?

Iriburiro: Miliyoni - Igiciro cyamadorari ya Millimetero - Amakosa yo murwego
Imodoka nshya yingufu za batiri module yumurongo wigeze guhura nibibazo byuzuye - byatewe no gutsindira ibicuruzwa biterwa no kwimurwa kwa 0.3mm weld nugget, bikaviramo igihombo kirenga miliyoni 8. Ibi birerekana ko kwimura nugget muriMFDC gusudirantabwo arikibazo cyibikorwa gusa ahubwo sisitemu yubuhanga burimo ibikoresho, ibikoresho, na sisitemu yo kugenzura. Iyi ngingo irasesengura gahunda esheshatu zingenzi zitera kwimurwa nugget hamwe nibisubizo byubuhanga.

I. Gutezimbere Impinduramatwara muri sisitemu ya mashini

1.Kuzamura sisitemu ya Drive Drive

• Ukoresheje kodegisi yumurongo ufite 0.001mm ikemurwa
• Kugena moteri ya servo hamwe na 4000Hz yo gusubiza inshuro
• Imyitozo: Uruganda rukora ibinyabiziga rwateje imbere imbunda isubiramo neza kuva ± 0.15mm kugeza kuri 0.02mm nyuma yo kuzamura.

2.Iterambere mu buhanga bwo kugenzura igitutu

• Inyigo: Uruganda rwa gisirikare rwagabanije igipimo cya titanium alloy weld cyo kuva kuri 5% kugera kuri 0.3% ukoresheje sisitemu yumuriro wa servo.

II. Ubwenge Bwiza bwo Kuringaniza Ibipimo
3. Ikorana buhanga rya tekinoroji

• Millisecond - urwego rwo gusubiza ubushobozi bwaMFDC gusudiraifasha:
• Guhindura imiyoboro yo gusudira buri 0.1m
• Mu buryo bwikora busubiza ingufu zishingiye kumihindagurikire yo guhangana
• Amakuru: Uruganda rwa batiri rwagabanije gutandukana bisanzwe bya aluminium tab weld yimurwa kuva 0.12mm ikagera kuri 0.03mm hamwe nindishyi zingirakamaro.

Multi - Igishushanyo mbonera cya pulse

• Hindura uburyo butatu - icyiciro cyerekana:
• Gushyushya impiswi (3ms × 30% bigezweho) kugirango ukureho icyuho
• Igikoresho nyamukuru cyo gusudira (15ms × 100% bigezweho) kugirango nugget ihamye
• Gushiraho pulse (5ms × 50% byubu) kugirango uhagarike kugabanuka
• Guhanga udushya: Uruganda rukora ibikoresho byo murugo rwagabanije guhindura ibyuma byo gusudira ibyuma bya galvanis 70% kandi byongera igipimo cy’ibibanza byo gusudira kugera kuri 99,6%.

III. Igenzura ryubwubatsi bwo guhindura ibintu
1. Igishushanyo mbonera cya Clamping Sisitemu Igishushanyo

• Gutezimbere imyirondoro hamwe nindishyi zoroshye (0.2mm indishyi)
• Ukoresheje ibikoresho bya vacuum adsorption (umwanya uhagaze ± 0.01mm)
• Iterambere: Uruganda rukora ibikoresho bya elegitoronike rwagabanije micro - igipimo cyo kwimura imashini ya weld kuva 8% ikagera kuri 0.05%.

2.Uburyo bwo Guhindura Ubushyuhe

• Guteganya guhindura ibintu (kubarwa ukurikije ubunini bwibintu)
• Kabiri - kuruhande rwa tekinoroji yo gusudira ikomatanya (kugenzura itandukaniro ry'ubushyuhe Ntibisanzwe cyangwa bingana na dogere 5)
• Imyitozo: Uruganda rwo mu kirere rwahagaritse uruhu rwo gusudira ihindagurika ryumuriro kuva 0.8mm kugeza 0.05mm.

IV. Iterambere rya Tekinoloji Mubyukuri - Gukurikirana Igihe
1. Sisitemu Icyerekezo Cyimyanya Sisitemu

• Ukoresheje kamera 5-megapixel CCD (byukuri 0.005mm)
• Gutezimbere weld point yo guhanura algorithms (50ms ikosora mbere)
• Guhindura Ubwenge: Uruganda rwibikoresho rusobanutse rwagabanije igihe cyo gusubiza indishyi zingana na 20ms.

2.Ikoranabuhanga rikurikirana rirwanya imbaraga

• 1000Hz itumanaho irwanya inshuro
• Gushiraho kurwanya - icyitegererezo cyo kwimura abimurwa (R² Ikiruta cyangwa kingana na 0.95)
• Guhanga udushya: Imodoka OEM yagabanije igipimo cyimurwa cya weld gifite inenge 90% binyuze muburwanya budasanzwe.

V. Iterambere ry'ingenzi mu gufata neza ibikoresho
1. Ingamba zo Kwishyura Electrode

• Gutezimbere sisitemu yo gusikana 3D yo kwambara electrode (neza 0.002mm)
• Mu buryo bwikora indishyi Z - kwimura axis (indishyi 0-0.3mm)
• Imyitozo: Uruganda rushya rwingufu rwagumije guhindagurika kumwanya weld munsi cyangwa ihwanye na 0.02mm mubuzima bwa electrode.

2.Ibikoresho byohereza imashini

• Igenzura rya buri kwezi ryerekana uburyo bwo kuyobora (bisanzwe Ntibisanzwe cyangwa bingana na 0.01mm)
• Gukoresha lazeri interferometero kugirango uhindure inzira (inzira 0.001mm)
• Inararibonye: Uruganda rukora ibikoresho bya gari ya moshi rwateje imbere imbunda ihagaze neza inshuro eshanu hamwe na sisitemu yo kohereza bisanzwe.

VI. Ibisubizo kubibazo bidasanzwe byakazi
1. Kurwanya - Ibisubizo byo Gusimbuza Multi - Gusudira Icyapa

• Ukoresheje uburyo bwumuvuduko witerambere (kugenzura ibyiciro 3)
• Gutezimbere interlayer igereranya indishyi algorithms
• Iterambere: Uruganda rukora ibikoresho byamashanyarazi rwiyongereyeho ibice 8 byumuringa wumuringa wo gusudira aho wujuje ibisabwa uva kuri 75% ugera kuri 98%.

2.Ibipimo byo gusudira ibintu bidasa

• Gushiraho ibipimo bitandukanye byinjiza ubushyuhe (indishyi zumuriro)
• Gukoresha interineti ishimangira tekinoroji ya pulse
• Guhanga udushya: Uruganda rwa 3C rwagabanije ibyuma - kwimura aluminium Hybrid weld kuva kuri 0.2mm ikagera kuri 0.03mm.

3. Kugereranya igisubizo cyinganda

Umwanzuro: Sisitemu yubuhanga bwo kugenzura iyimurwa
Iyo uruganda rwo mu kirere rugeze kuri 0.01mm yo gusudira neza neza kumibiri yagoramye hamweMFDC gusudira, kandi iyo amashanyarazi ya module yo gusudira ibipimo byujuje ibyangombwa byujuje inzitizi ya 99,99%, izi ntambwe zikoranabuhanga ziva muburyo bwo guhuza uburyo bwa tekinike, kugenzura ubwenge, gukora ibikoresho, nubundi bumenyi. Kuva kumuvuduko gakondo wa pneumatike kugeza kuri nano - urwego rwa servo igenzura, kuva ibipimo bifatika gushiraho kugeza kubintu binini bigezweho, kugenzura ibyimuka bigezweho muriMFDC gusudirayahindutse muri sisitemu ya tekiniki ya 12 -. Ibigo bikoresha tekinoroji ya weld ikoresha tekinoroji ikoresha milimetero - urwego rusobanutse neza kugirango ifungure ibipimo bishya mubikorwa byo mu rwego rwo hejuru.

Menyesha nonaha