Nigute Sensor 0.1mm ishobora guhinduka mumashini yo gusudira ya Projection Projection ishobora gutera Tsunami nziza?

Iriburiro: Urubanza nyarwo rwa 0.1mm Guhindura Bitera 28x Igipimo cyibipimo
Uruganda rushya rw’ibinyabiziga bitanga ingufu rwatwaye miliyoni 12 CNY mu gihombo cyiza mu gihe cy’amezi atatu kubera sensor ya 0.1mm ihishe mu mbutoimashini yo gusudira, cyateye inteko yo guhagarika weld uburebure burenze kwihanganira. Imibare yatanzwe na Hexagon Metrology Institute Institute yerekana ko guhinduranya sensor bingana na 37% byibibazo byubuziranenge mu mashini zangiza imashini zangiza, nyamara 12% gusa byamasosiyete abishyira kurutonde rwabo rwa buri munsi. Ibi birengagijwe birahinduka umwicanyi utagaragara ubuza ubuziranenge bwo gusudira.

I. Impamvu eshatu zingenzi zitera Sensor
1. Gusimburwa karande byatewe no guhindagurika kwa mashini?

• Under continuous operation, high-frequency vibration (>15Hz) mu mbutoimashini yo gusudiraitera micron - urwego rwo guhindura urwego rwimikorere ya sensor:
• Kwimura burimunsi hafi . 0.02-0.05 mm (amakuru ya Laser interferometero)
• Offset irashobora kurenga 0.3mm nyuma yamasaha 200 yo gukora
• Ibipimo nyabyo biva mubigo bikoresha ibikoresho byo murugo: Igihembwe cya sensor ya sensor yagabanutse kuva kuri 0.25mm igera kuri 0.03mm nyuma yo kongeramo anti -.

2. Kugoreka Ibibanza Bitewe no Kwagura Ubushyuhe?
Ubushyuhe bwo kwagura ubushyuhe bwibice bigize sensor:

• Ikiburanwa: Mu mahugurwa ya gisirikare, imyanya yerekana sensor yahinduwe na 0,12mm hamwe nubushyuhe bwibidukikije bwa dogere 15.

3. Ikosa ryabantu kuva Kubungabunga nabi?

• Installation angle deviation (>Impamyabumenyi 0.5) uhereye kuri - gusenya umwuga / guterana
• Guhindura mubutaka bwa probe (Ra agaciro kiyongereye kuva kuri 0.4 kugera kuri 1,6 mm) kubera kwangirika neza
• Isomo: Non - ibikorwa bisanzwe muruganda rukora ibinyabiziga byongereye ikosa rya sensor inshuro 3.8.

II. Inshuro enye zibiza byatewe na Shift
1. Gutakaza umwanya wo gusudira neza?

• Iyo umutobeimashini yo gusudirasensor ihindura 0.1mm:
• Ikibanza cyo guhitamo ikibanza cyiyongera kuri 0.35mm (Kubara Trigonometric)
• Bitera projection weld nugget offset igera kuri 30% ya diameter yibibanza
• Amakuru: Lift iyobora uruganda rwa gari ya moshi yongereye igipimo cyo gusudira kuva kuri 82% kugera kuri 99,6% nyuma ya sensoribibasi.

2. Gutakaza Igenzura ryukuri?
Ingaruka za sensor sensor ihinduka kumiterere yo gusudira:

• Ikiburanwa: Calibibasi ya kalibrasi ku ruganda rushya rwa bateri yingufu zahinduye uburyo bwo gusudira imbaraga zisanzwe zituruka kuri ± 25% kugeza ± 3%.

3. Sisitemu yo gutahura nabi?

• Amakosa yo gutahura yatewe no kwimura sensor sensor:
• Igipimo cyo gutahura ibinyoma cyiyongereye kugera kuri 15% (mubyukuri 0.5%)
• Birashoboka kubura inenge ziteje akaga byiyongereye 7x
• Imyitozo: Uruganda rwibicuruzwa byera rwagabanije igipimo cyo guca imanza nabi 0,03% ukoresheje uburyo bubiri - uburyo bwo kugenzura sensor.

4. Ibikoresho byananiranye?

• Ibiza bya kabiri byatewe no guhinduranya sensor:
• Electrode tip igipimo cyo kwambara kidasanzwe cyihuta 300%
• Servo moteri irenze urugero kunanirwa byiyongereyeho 8x
• Kubungabunga inyandiko ziva mumashini yubwubatsi: Sensor kubungabunga ibikoresho byongerewe MTBF kuva amasaha 400 kugeza kumasaha 1500.

III. Uburyo butanu bwa tekiniki bwo gukumira no kugenzura neza
1. Batatu - Urwego rwo Kuringaniza Sisitemu Kubaka?

• Imbutoimashini yo gusudiraibipimo ngenderwaho bya sensor:
• Guhindura buri munsi byihuse (kuri buri mwanya, ubunyangamugayo ± 0.02mm)
• Calibration yibihe (buri cyumweru, laser tracker detection)
• Umwaka wa Calibibasi ya buri mwaka (icya gatatu - ikigo cya metrologiya)
• Igisubizo: Sensor - ibyerekeranye nubuziranenge byagabanutseho 91% nyuma yo gushyirwa mubikorwa uruganda rukora amamodoka.

2. Porogaramu y'indishyi zubwenge zikoreshwa?

• Nukuri - igihe cyo guhinduranya indishyi tekinike tekinike:
• 1000Hz y'icyitegererezo
• 0.001mm urwego rwindishyi
• Gukosora imbaraga birangiye muri 5ms
• Urubanza rusaba: Sisitemu yindishyi yagenzuye ihindagurika ryumwanya wo gusudira muri ± 0.01mm mukigo cyindege.

3. Gushiraho ibikoresho byo gukurikirana ibidukikije?

• Ibisabwa byasabwe:
• Ubushyuhe (± 0.5 dogere neza)
• Ikurikiranwa rya Vibration (0.01g imyanzuro)
• Humidity alarm (>60% RH 预警 kuburira)
• Ibipimo bifatika: Gukurikirana ibidukikije byagabanije guhinduranya ubushyuhe bwa 76% muri sosiyete ikora ibikoresho bya elegitoroniki.

4. Sisitemu yo Kubungabunga Kurinda?
Imashini ya projection yo gusudira imashini sensor igenzura urutonde:

5. Sisitemu ebyiri zirenze urugero?

• Urugero rwiboneza ruva mu ruganda rushya rwingufu:
• Icyuma gikuru: Hejuru - igipimo cyiza cya laser cyo kwimura (0.1 mm)
• Icyuma gifasha: Twandikire iperereza (± 0.5μm gusubiramo)
• Sisitemu ihita isohora agaciro kagereranijwe
• Kugera kuri zeru zanditse nabi mumezi 18 yikurikiranya nyuma yo gushyirwa mubikorwa.

Comp Kugereranya inyungu zo gukumira】

Umwanzuro: Impinduramatwara yo kwirwanaho ya Millimetero - Urwego Rwiza】
Mu rwego rwo gusudira ibinyomoro, gusya 0.1mm ya sensor irashobora gutuma urunigi rusenyuka rwa sisitemu nziza. Mu kubaka uburyo bwo kurinda inshuro eshatu "gukurikirana - indishyi - kurinda," ibigo birashobora guhagarika sensor - ibipimo byatsinzwe biri munsi ya 0.5%. Imyitozo yatanzwe nisosiyete ikora ibikoresho byo murugo byerekana: ishoramari ryumwaka wa 120.000 CNY mukubungabunga sensor irashobora gukumira miliyoni zirenga 6 CNY mugihombo cyiza. Ibi biratuburira: mugihe cyibikorwa byubwenge, ubushobozi bwo kugenzura imiterere ya microscopique yibikoresho bigenda biba igipimo gishya gitandukanya mediocrite nindashyikirwa.

Menyesha nonaha