Intangiriro
Mubikorwa byukuri byo gukora nka batiri yamashanyarazi yo gusudira hamwe nu bikoresho byo gutumanaho 5G,ubushobozi bwo gusohora gusudirayahindutse inzira yatoranijwe kugirango yorohereze - urupapuro ruhuza bitewe na milisegonda yayo - urwego rwo kurekura ingufu no kugenzura ubushyuhe bwinjira. Nyamara, amakuru yinganda yerekana ko kunanirwa kwibicuruzwa biterwa nubucuruzi bwibicuruzwa bifite ubuziranenge bingana na 73% byamakosa yo gusudira, kandi ihindagurika rimwe ry’ingufu zirenga 15% bizatera umutekano muke. Iyi ngingo izasesengura gahunda zisabwa zaubushobozi bwo gusohora gusudiraku bagurisha ubuziranenge hamwe n'inzira yo kuyishyira mubikorwa uhereye kumiterere ya mashini,
microstructures, hamwe nibikorwa bihamye.
I. Sisitemu Yerekana Sisitemu Yububiko Bwiza Bwiza
Ibiranga inzira yaubushobozi bwo gusohora gusudiramenya ibisabwa byihariye kubagurisha ubuziranenge, bakeneye kubahiriza ibipimo bitanu byingenzi:
1. Ibisabwa byumutungo wa mashini
- Imbaraga zogosha: Ibicuruzwa bigurishwa bya batiri yamashanyarazi bigomba kwihanganira imbaraga zogosha zirenze cyangwa zingana na 80N (ISO 18278 zisanzwe)
- Imbaraga zingana: Guhuza ibicuruzwa byo mu kirere aluminium aluminiyumu bigomba kugera kuri 85% -95% byimbaraga zifatizo
- Ubuzima bw'umunaniro: Ibicuruzwa bigizwe nibice bishya byingufu zikeneye gutsinda ibizamini 10 (6 bya SAE J2334)
2. Ibisabwa Byukuri
- Diameter ya Weld nugget: Urwego rwemewe rwo guhindagurika ni ± 0.1mm (urugero, icyuma cya 1.2mm icyuma gisaba diameter ya nugget ya 4.2-4.4mm)
- Ubujyakuzimu bwerekana: Ukeneye kugenzurwa muri 15% yubugari bwurupapuro (indentation ya 0.5mm ya aluminium<0.075mm)
3. Ibisabwa bya Microstructural
- Imiterere ya Metallographic: Ingano yintete ya weld nugget ikeneye kugera kuri ASTM Icyiciro cya 8 cyangwa hejuru, nta okiside ihari
- Ubushyuhe - zone yibasiwe (HAZ): Ubugari bugomba kuba<0.3mm, and hardness fluctuation ≤10%
4. Ibisabwa hejuru yubuziranenge
- Nta spatter igaragara, ibice, cyangwa gukuraho (igipimo cyo kugenzura amashusho ISO 17638)
- Diameter<0.05mm, and the number of pores per unit area ≤3/cm²
5. Gutunganya ibyifuzo bihoraho
- Ingaragu - imashini CPK agaciro Kurenze cyangwa kangana na 1.67 (indangagaciro yubushobozi)
- Imbaraga zingana zicyiciro cyo kugurisha<8%
II. Uburyo bwiza bwubwishingizi bwubushobozi bwo gusudira gusudira
1. Kugenzura Ingufu
- Ubushobozi bwo gusohora ibintu: Guhindagurika kwa voltage<±1%, ensuring single-point energy error ≤3%
- Kugenzura igihe neza: Kugenzura igihe bigera kuri 0.1ms kurwego rwo kwirinda ubushyuhe bukabije
- Ikizamini gifatika cyakozwe n’imodoka yerekana ko kuri buri 5% kwiyongera k'ubushobozi bwa capacitori, ihindagurika rya nugget diameter ya weld yiyongera kuri 0.12mm.
2. Sisitemu Yumuvuduko Ukomeye
- Kugenzura umuvuduko wa Servo: Guhindagurika k'umuvuduko<±2%, improving contact resistance stability by 40%
- Electrode ikurikira - hejuru yindishyi: Hindura iyimurwa rya electrode mugihe nyacyo kugirango wishyure ibintu byahinduwe nubushyuhe (indishyi zingana 0.01mm)
- Inzira: Kurwanya kurwanya Rc=K / Pⁿ
- (Aho K ni coefficient yibikoresho na P nigitutu cya electrode)
3. Sisitemu yo gukurikirana ubwenge
- Kugenzura ubuziranenge kuri interineti:
- Hall sensor monitors the current curve, and automatically rejects defective solder joints if the deviation >5%
- Imashini itagira ubushyuhe ifata ubushyuhe bwa weld nugget kugirango ubushyuhe bwa zone yibanze bugere kuri 90% -110% byumwanya wo gushonga
- Isesengura rya metallographic:
- Ubusanzwe ugenzure ingingo zigurisha muri buri cyiciro, hanyuma usesengure morphologie weld nugget ukoresheje microscope ya electron (magnification 200-500X)
III. Imyitozo yo kugenzura ubuziranenge muburyo busanzwe bwo gusaba
1. Multi - layer Tab Welding ya Batteri yingufu
- Ibisabwa byujuje ubuziranenge:
- Kubudozi 0.2mm ya aluminiyumu + 0.15 mm umuringa wumuringa, imbaraga zogosha Ziruta cyangwa zingana na 75N
- Kurwanya Imigaragarire<15μΩ·cm²
- Gahunda y'ibikorwa:
- Emera trapezoidal isohoka (kuzamuka kwambere no kuzamuka byihuse) kugirango uhagarike icyuma
- Shiraho uburyo bubiri - pulse: Impyisi ya mbere isenya igice cya oxyde (3ms), naho pulse ya kabiri ikora nugget ya weld (5ms)
- Ibisubizo by'ibizamini: Igipimo cy'umusaruro cyiyongereye kiva kuri 88% kigera kuri 96%, naho kurwanya interineti byagabanutseho 22%
2. Ibikoresho byo mu kirere Titanium Alloy Ibigize
- Ibisabwa byujuje ubuziranenge:
- Ubuzima bwumunaniro wa TC4 titanium alloy kugurisha ingingo Ziruta cyangwa zingana na 10 ^ 7 cycle (igipimo cyumutwaro R =0.1)
- - ibyiciro byubushyuhe - zone yibasiwe<5%
- Guhanga udushya:
- Gutezimbere ibice byinshi: Kwuzuza kwaduka + kubora guhuza guhuza kugenzura ubukonje
- Koresha amazi ya azote afasha gukonjesha kugirango ugabanye igihe cyo gukonja kuva kuri dogere 800 kugeza kuri dogere 300 kugeza amasegonda 0.8
- Ibisubizo by'ibizamini: Imbaraga z'umunaniro Weld ziyongereyeho 35%, n'ubugari bw'ubushyuhe zone- zone yibasiwe yagabanutse kugera kuri 0.25mm
IV. Inzira ya Tekinike yo gucamo Binyuze mu Icupa ryiza
1. Multi - Igenzura rya fiziki yo kugenzura
- Kubaka amashanyarazi - ubushyuhe - uburyo bwo guhuza imashini kugirango uhanure amategeko yo gukura kwa weld nugget (kwigana bigera kuri 95%)
- Gutegura algorithm yo guhuza n'imiterere kugirango uhindure ibipimo bisohoka mugihe nyacyo (igihe cyo gusubiza<0.5ms)
2. Ibikoresho byo Guhindura Ibikoresho
- Kwiyuhagira kwa Laser: Kuraho hejuru ya oxyde ya oxyde, kugabanya guhangana na 40% -60%
- Porogaramu ya Nano -: Ongeramo 50nm nikel yinzibacyuho hagati yumuringa - ibikoresho bya aluminiyumu bidasa kugirango ubuze ishingwa ryimvange.
3. Kumenya Kwiyumvisha
- Emera igikoresho kirenze urugero (SQUID) kugirango umenye micron - urwego rwo kumenya inenge (gukemura 0.01mm³)
- Gutezimbere sisitemu yo gufata amashusho ya terahertz kugirango ikore ibizamini bitangiza - ku miterere yimbere yimigurisha (ubujyakuzimu bugera kuri 5mm)
V. Isesengura ryikibazo cyo kuzamura ubuziranenge bwinganda
- Nyuma yo kumenyekanisha hejuru - iherezoubushobozi bwo gusohora gusudiraibikoresho, uruganda rwa 3C rwa elegitoroniki rwageze ku ntera nziza binyuze mu ngamba zikurikira:
- Kuringaniza ibipimo: Emera uburyo bwo gukora igerageza rya DOE kugirango uhindure igihe cyo gusohoka kuva 8m kugeza 6.5m
- Gukurikirana inzira: Shyiramo sisitemu ya CCD kugirango umenye 100% byabacuruzi bahurira hamwe (ukuri ± 0.02mm)
- Guhindura ibikoresho: Kuzamura ubushobozi bwa module kugirango uzamure ingufu za 99.2%
- Nyuma y'amezi 6 yashyizwe mu bikorwa, igipimo cyo kugaruka ku bicuruzwa cyaragabanutse kiva kuri 1,2% kigera kuri 0.15%, kandi inyungu y’umwaka ku gikoresho kimwe yiyongereyeho 850.000.
Umwanzuro
Ibisabwa byaubushobozi bwo gusohora gusudirakubagurisha ubuziranenge bugaragaza ibikenewe mugihe cyogukora neza. Binyuze mu kugenzura neza ingufu, kugenzura inzira zubwenge, hamwe nubuhanga bushya bwo gutunganya ibikoresho, bigezwehoubushobozi bwo gusohora gusudiraIrashobora kugera kubigurisha ubuziranenge hamwe na micron - urwego rwukuri. Hamwe nogukoresha tekinoloji nkimpanga ya digitale hamwe na kwant sensing, ejo hazaza kugurisha hamwe kugenzura ubuziranenge bizinjira mubyiciro bishya by "guhanura - gukosora" ubwenge bufunze, bizashyiraho ibipimo ngenderwaho byujuje ubuziranenge kubikorwa byo hejuru -.
