Mubice nko gukora amamodoka, guteranya ibikoresho byo murugo, hamwe no gutunganya imashini, tekinoroji yo gusudira ya nut projection ikoreshwa cyane kubera imiterere yayo ihuza kandi yizewe. Nibikoresho byibanze kuriyi nzira ,.imashini yo hagati yo gusudira, hamwe nuburyo bugaragara bwo kugenzura hamwe nubushobozi bwihuse bwo gusubiza, byahindutse urufunguzo rwo kugera kurwego rwo hejuru - ubuziranenge bwo gusudira. Iyi ngingo izasesengura buri gihe ibyiza nibibi bya nut projection yo gusudira uhereye muburyo bwa tekiniki hanyuma ucukumbura uburyoimashini yo hagati yo gusudiraHindura inzitizi zikorwa binyuze mu guhanga udushya, utanga ibimenyetso bifatika byinganda.
I. Ibyiza byingenzi byo gusudira imbuto
Gusudira ibinyomoro ni inzira ikoresha pre - yashushanyije hejuru yumutobe cyangwa igihangano cyakazi, ukoresheje ubushyuhe bwo guhangana kugirango ushongeshe ibyo bishushanyo kandi bigire isano. Ugereranije nuburyo gakondo bwo gusudira, ibyiza byayo bigaragara cyane iyo bihawe imbaragaimashini yo hagati yo gusudira:
- Gukora neza no Kwikora
Igihe gito - Igihe cyo gusudira:Iyo ukoresheje aimashini yo hagati yo gusudira, uruziga rwo gusudira rushobora guhagarikwa kugeza kumasegonda 0.3-0.8, kuzamura imikorere inshuro zirenga 5 ugereranije no gusudira arc bisanzwe. Kurugero, umurongo utanga ibinyabiziga urashobora kuzuza ibinyomoro 1200 kumasaha.
- Kwishyira hamwe hamwe numurongo wibyakozwe:Ibikoresho bifasha kwishyira hamwe nintwaro za robo nu mukandara wa convoyeur, bigatuma umusaruro utagira abapilote no kugabanya amafaranga yumurimo 60%.
- Imbaraga zo Guhuza no Guhoraho
Ibikoresho byiza bya mashini:Igishushanyo mbonera cyerekana ubushyuhe ahantu hegereye, kugabanya ubushyuhe zone- zone yibasiwe (HAZ) mubyuma fatizo 40%. Imbaraga zingirakamaro zishobora kugera kuri 800MPa (bihwanye ninshuro 1.5 zingana na bolts zisanzwe).
- Igipimo cy'umusaruro kirenga 99%:Uburyo buhoraho (CC) uburyo bwo kugenzura bwaimashini yo hagati yo gusudirairashobora guhita yishyura ihindagurika rya voltage, ikemeza ubuziranenge bwa weld kuri buri cyiciro.
- Guhuza Ibikoresho no Kunguka Ibiciro
Bihujwe nicyuma kidasa:Muguhindura ibyerekezo byubu, guhuza kwizewe birashobora kugerwaho hagati yibyuma byibyuma na aluminiyumu ivanze cyangwa umuringa wubutaka.
- Zigama Ibiciro Byakoreshejwe:Ntibikenewe gusudira insinga cyangwa flux; ikiguzi kuri weld point ni imwe gusa - icya gatatu cyo gusudira studio.
II. Imipaka ya tekinike n'imbogamizi zo gusudira imbuto
Nubwo hari inyungu zingenzi, iyi nzira iracyafite ingingo zububabare zikurikira, nizoimashini yo hagati yo gusudira buhoro buhoro bafasha guca:
- Igishushanyo mbonera cyo hejuru
Ibisabwa Biteganijwe neza:Uburebure bwa Projection bugomba kugenzurwa muri ± 0.05mm; bitabaye ibyo, gusudira gukonje birashoboka. Bitewe nihindagurika rikomeye ryubu, abasudira gakondo AC bafite igipimo cya 5% -8%, mugiheimashini yo hagati yo gusudirairashobora kugabanya igipimo cyakuwe munsi ya 0.5% binyuze mumashanyarazi yinjiza neza.
- Ubuzima Bugufi bwa Electrode:Iyo gusudira amabati, imyuka ya zinc yanduza electrode. Ibikoresho bisanzwe bisaba kwambara electrode buri weld 2000, ariko ukoresheje amazi - ikonje ya electrode ikonje muriimashini yo hagati yo gusudira irashobora kwagura ibi 10,000.
- Ibikoresho byo gushora no gufata neza
Ishoramari Ryambere:200kVAimashini yo hagati yo gusudiraigura hafi 150, 000 - 250, 000 CNY, inshuro 2-3 igiciro cyibikoresho bya AC.
- Kubungabunga tekinike igoye:Ibice bisobanutse neza nka moderi ya inverter hamwe na sensor zubu bisaba kalibrasi isanzwe, bisaba ubuhanga buhanitse kubakoresha.
- Gushyira mu bikorwa Imipaka ntarengwa
Urupapuro ruto rwo gusudira rukunda gutwikwa - Binyuze:Ku mpapuro zoroshye kurenza 0.8mm, gusudira kwa projection gakondo gutwika byoroshye binyuze mukazi. Igikorwa kinini - igenzura ryimikorere yaimashini yo hagati yo gusudiraIrashobora gukoresha ikigezweho mubyiciro, ikagura neza byibura impapuro zishobora gusudira kugeza kuri 0.5mm.
- Inzitizi zo mu kirere:Umwanya ugomba kubikwa kuruhande rumwe rwakazi kugirango ukore electrode, bitera ikibazo cyo gusudira ibice byubatswe bigoye.
III. Inzira ya Tekinoloji Inzira Yumwanya wo Kuzunguruka Hagati
Gukemura ibibazo byavuzwe haruguru,imashini yo hagati yo gusudiraHindura uburyo bwo gusudira ibinyomoro ukoresheje udushya dukurikira:
- Sisitemu yubwenge Parameter Adaptive Sisitemu
Ibikoresho bifite algorithms ya AI birashobora guhita byerekana uburebure bwakazi hamwe nubuso bwimiterere, bigahindura imbaraga (5kA-25kA) nigihe cyumuvuduko (10ms-500ms). Ikizamini cyibizamini byo murugo ibikoresho byerekana ko sisitemu yagabanije igihe cyo gukemura kuva amasaha 2 kugeza kuminota 10.
- Multi - Icyiciro cya tekinoroji yo kugenzura ingufu
Ingufu zitangwa mu byiciro bine (reba Ishusho 2): Guconga, Gushyushya, gusudira, no gushyushya.
- Icyiciro cya Squeeze:10% bigezweho kugirango bakureho icyuho cyakazi.
- Shyushya Icyiciro:30% bigezweho kugirango woroshye hejuru yicyuma.
- Icyiciro cya Weld:100% bigezweho kugirango ushonge projection.
- Icyiciro cy'ubushyuhe:50% bigezweho kugirango ugabanye imihangayiko y'imbere.
- Iri koranabuhanga ryongera igipimo cyo gusudira ku bikoresho bisize (urugero, impapuro z'icyuma) kuva kuri 70% kugeza kuri 95%.
- Igishushanyo mbonera hamwe ningufu zo kuzigama
Gutandukanya Imiterere:Gutandukanya transformateur nigice nyamukuru bigabanya ibikoresho byikirenge cya 30%, bigahuza nibidukikije bigufi.
- Sisitemu yo Kugarura Ingufu:Inverter igaburira ingufu z'amashanyarazi zirenga kuri gride, igabanya ingufu za 18% kandi ikurikiza ibipimo ngenderwaho byicyatsi.
IV. Gusaba Inganda no Guhitamo Inama
Ibisanzwe Byakoreshejwe
- Imashini ya Chassis yo gusudira:Guhuza imbuto za M10 kugeza kuri 3mm z'uburebure - impapuro zicyuma, ukoresheje impinga ya 25kA kuva aimashini yo hagati yo gusudira, kugera ku mbaraga zogosha zirenga 45kN.
- Inteko ya Photovoltaic Inteko:Gusudira ibyuma bitagira umuyonga kugeza kuri 2mm ya aluminiyumu ya aluminiyumu ukoresheje uburyo bubiri - pulse kugirango wirinde ubushyuhe bwa aluminium no guhindura ibintu.
- Ibipimo byingenzi byo gutoranya ibikoresho
Ukuri kurubu:Hitamo icyitegererezo hamwe namakosa Ntarengwa cyangwa angana na ± 1.5%.
- Imbaraga za Electrode:Basabwe kurwego rwa 200N-6000N kugirango bakire ingano zitandukanye.
- Imigaragarire yamakuru:Inkunga ya Modbus TCP / IP protocole yo kwinjiza byoroshye muri sisitemu ya MES.
V. Inzira z'iterambere ry'ejo hazaza
- Inzira Yimbitse - Guhuza ibikoresho:Gutezimbere ibipimo byabugenewe byo gusudira; abakoresha binjiza ibikoresho nubunini kugirango bahite bakora progaramu yo gusudira.
- Ikoranabuhanga riteganijwe neza:Gisesengura imiterere yimiterere kugirango uhanure ingaruka zishobora gukonjeshwa hakiri kare, ugere kuri zeru -.
- Ultra - Hejuru - Gusudira Umuvuduko:Igisekuru kizaza cyaimashini yo hagati yo gusudirahashingiwe kuri karubide ya silicon (SiC) biteganijwe ko izagabanya uruziga rwo gusudira kugeza amasegonda 0.1.
Umwanzuro
Ikoranabuhanga rya projection yo gusudira, hamwe nibikorwa byayo hamwe nibyiza byigiciro, byahindutse inzira yingenzi mubikorwa bigezweho. Kuzamura ubwenge kwaimashini yo hagati yo gusudirabakomeje guca kumipaka yabyo. Binyuze mu kugenzura ingufu zuzuye, ingamba nyinshi - ingamba zo gusudira icyiciro, hamwe nigishushanyo mbonera cyibikoresho, amasosiyete ntashobora gutsinda gusa ibibi byo gusudira kwa projection gakondo ahubwo ashobora no kugera kubintu bitatu byujuje ubuziranenge, gukora neza, nigiciro. Mugihe kizaza, hamwe no guhuza ibikoresho nibikorwa bishya,imashini yo hagati yo gusudiraizarekura udushya twinshi mubice byinshi.
